Fiber extrusion melt-spinning

The discovery of a new class of permanent magnets based on Nd2Fe14B phase in the last decade has led to intense research and development efforts aimed at commercial exploitation of the new alloy. The material can be prepared either by rapid solidification or by powder metallurgy techniques and the resulting microstructures are very different. This paper details the microstructure of Nd-Fe-B magnets produced by melt-spinning.In melt spinning, quench rate can be varied easily by changing the rate of rotation of the quench wheel. There is an optimum quench rate when the material shows maximum magnetic hardening. For faster or slower quench rates, both coercivity and maximum energy product of the material fall off. These results can be directly related to the changes in the microstructure of the melt-spun ribbon as a function of quench rate. Figure 1 shows the microstructure of (a) an overquenched and (b) an optimally quenched ribbon. In Fig. 1(a), the material is nearly amorphous, with small nuclei of Nd2Fe14B grains visible and in Fig. 1(b) the microstructure consists of equiaxed Nd2Fe14B grains surrounded by a thin noncrystalline Nd-rich phase. Fig. 1(c) shows an annular dark field image of the intergranular phase. Nd enrichment in this phase is shown in the EDX spectra in Fig. 2.

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In situ TEM observations of melting in nanosized eutectic Pb-Cd inclusions embedded in Al

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100167391 ◽

1996 ◽

Vol 54 ◽

pp. 986-987

Author(s):

S. Hagège ◽

U. Dahmen ◽

E. Johnson ◽

A. Johansen ◽

V.S. Tuboltsev

Keyword(s):

Electron Microscope ◽

Melt Spinning ◽

Ternary Alloys ◽

Solid Matrix ◽

Eutectic System ◽

In Situ Tem ◽

In Situ Observation ◽

Orientation Relationships ◽

Transmission Electron

Small particles of a low-melting phase embedded in a solid matrix with a higher melting point offer the possibility of studying the mechanisms of melting and solidification directly by in-situ observation in a transmission electron microscope. Previous studies of Pb, Cd and other low-melting inclusions embedded in an Al matrix have shown well-defined orientation relationships, strongly faceted shapes, and an unusual size-dependent superheating before melting.[e.g. 1,2].In the present study we have examined the shapes and thermal behavior of eutectic Pb-Cd inclusions in Al. Pb and Cd form a simple eutectic system with each other, but both elements are insoluble in solid Al. Ternary alloys of Al (Pb,Cd) were prepared from high purity elements by melt spinning or by sequential ion implantation of the two alloying additions to achieve a total alloying addition of up to lat%. TEM observations were made using a heating stage in a 200kV electron microscope equipped with a video system for recording dynamic behavior.

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Electron spectroscopic imaging (ESI) on multiphase polymer materials

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100153713 ◽

1989 ◽

Vol 47 ◽

pp. 348-349

Author(s):

H.-J. Cantow ◽

M. Kunz ◽

M. Möller

Keyword(s):

Energy Loss ◽

Melt Spinning ◽

Chromatic Aberration ◽

Element Distribution ◽

Polymer Materials ◽

Specific Energy Loss ◽

Transmission Electron ◽

Multicomponent Polymer ◽

Diffraction Patterns ◽

Image Planes

In transmission electron microscopy the natural contrast of polymers is very low. Thus the contrast has to be enhanced by staining with heavy metals. The resolution is limited by the size of the staining particles and by the fact that electrons with different energy are focused in different image planes due to the chromatic aberration of the magnetic lenses. The integration of an electron energy loss spectrometer into the optical coloumn of a transmission electron microscope offers the possibility to use monoenergetic electrons and to select electrons with a certain energy for imaging. Thus contrast and resolution are enhanced. By imaging only electrons with an element specific energy loss the element distribution in the sample can be obtained. In addition, elastic bright field images and diffraction patterns yield excellent resolution. Some applications of the method on multicomponent polymer materials are discussed.Bulk polymer samples were prepared by ultramicrotoming at room temperature or well below the glass transition temperature. Very thin films for the direct observation of the structure in semicrystalline polymers were obtained by melt-spinning. Specimens were examined with a ZEISS CEM 902 operated at 80 kV.

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Rapidly Solidified Melt-spun Bi-Sn Ribbons: Surface Composition Issues

JOURNAL OF ADVANCES IN PHYSICS ◽

10.24297/jap.v11i5.369 ◽

2016 ◽

pp. 3287-3297

Author(s):

Tarek El Ashram ◽

Ana P. Carapeto ◽

Ana M. Botelho do Rego

Keyword(s):

Chemical Composition ◽

Optical Microscopy ◽

Melt Spinning ◽

Surface Composition ◽

Electrochemical Process ◽

Melt Spun ◽

Bismuth Alloy ◽

The One ◽

Rapidly Solidified ◽

Melt Spinning Technique

Tin-bismuth alloy ribbons were produced using melt-spinning technique. The two main surfaces (in contact with the rotating wheel and exposed to the air) were characterized with Optical Microscopy and AFM, revealing that the surface exposed to the air is duller (due to a long-range heterogeneity) than the opposite surface. Also the XPS chemical composition revealed many differences between them both on the corrosion extension and on the total relative amounts of tin and bismuth. For instance, for the specific case of an alloy with a composition Bi-4 wt % Sn, the XPS atomic ratios Sn/Bi are 1.1 and 3.7 for the surface in contact with the rotating wheel and for the one exposed to air, respectively, showing, additionally, that a large segregation of tin at the surface exists (nominal ratio should be 0.073). This segregation was interpreted as the result of the electrochemical process yielding the corrosion products.

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An analysis of the transport properties and mechanical stability of rapidly solidified Al-Sb alloy

JOURNAL OF ADVANCES IN PHYSICS ◽

10.24297/jap.v10i2.1336 ◽

2015 ◽

Vol 10 (2) ◽

pp. 2663-2681

Author(s):

Rizk El- Sayed ◽

Mustafa Kamal ◽

Abu-Bakr El-Bediwi ◽

Qutaiba Rasheed Solaiman

Keyword(s):

Mechanical Properties ◽

Thermal Conductivity ◽

Melt Spinning ◽

Elastic Moduli ◽

Mechanical Stability ◽

Microstructural Analysis ◽

Alloy System ◽

Antimony Content ◽

The Stability ◽

Rapidly Solidified

The structure of a series of AlSb alloys prepared by melt spinning have been studied in the as meltâ€“spun ribbons Â as a function of antimony content .The stabilityÂ of these structures hasÂ beenÂ related to that of the transport and mechanical properties of the alloy ribbons. Microstructural analysis was performed and it was found that only Al and AlSb phases formed for different composition. Â The electrical, thermal and the stability of the mechanical properties are related indirectly through the influence of the antimony content. The results are interpreted in terms of the phase change occurring to alloy system. Electrical resistivity, thermal conductivity, elastic moduli and the values of microhardness are found to be more sensitive than the internal friction to the phase changes.Â

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Evaluation of the Crystallization of Polypropylene at Melt Spinning Conditions Using the Green Chemical Orotic Acid as Nucleating Agent

Advance Research in Textile Engineering ◽

10.26420/advrestexteng.2018.1023 ◽

2018 ◽

Vol 3 (1) ◽

Author(s):

Vogel R

Keyword(s):

Melt Spinning ◽

Orotic Acid ◽

Nucleating Agent

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Fiber Formation and Structural Development of HBA/HNA Thermotropic Liquid Crystalline Polymer in High-Speed Melt Spinning

Polymers ◽

10.3390/polym13071134 ◽

2021 ◽

Vol 13 (7) ◽

pp. 1134

Author(s):

Bo Seok Song ◽

Jun Young Lee ◽

Sun Hwa Jang ◽

Wan-Gyu Hahm

Keyword(s):

Mechanical Properties ◽

Shear Rate ◽

High Speed ◽

Melt Spinning ◽

Liquid Crystalline Polymer ◽

Liquid Crystalline ◽

Crystalline Polymer ◽

Fiber Formation ◽

Structural Development ◽

Thermotropic Liquid Crystalline Polymer

High-speed melt spinning of thermotropic liquid crystalline polymer (TLCP) resin composed of 4-hydroxybenzoic acid (HBA) and 2-hydroxy-6-napthoic acid (HNA) monomers in a molar ratio of 73/27 was conducted to investigate the characteristic structure development of the fibers under industrial spinning conditions, and the obtained as-spun TLCP fibers were analyzed in detail. The tensile strength and modulus of the fibers increased with shear rate in nozzle hole, draft in spin-line and spinning temperature and exhibited the high values of approximately 1.1 and 63 GPa, respectively, comparable to those of industrial as-spun TLCP fibers, at a shear rate of 70,000 s−1 and a draft of 25. X-ray diffraction demonstrated that the mechanical properties of the fibers increased with the crystalline orientation factor (fc) and the fractions of highly oriented crystalline and non-crystalline anisotropic phases. The results of structure analysis indicated that a characteristic skin–core structure developed at high drafts (i.e., spinning velocity) and low spinning temperatures, which contributed to weakening the mechanical properties of the TLCP fibers. It is supposed that this heterogeneous structure in the cross-section of the fibers was induced by differences in the cooling rates of the skin and core of the fiber in the spin-line.

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