Process design of multi-stage wet wire drawing for improving the drawing speed for 0.72wt% C steel wire

2010 ◽  
Vol 210 (5) ◽  
pp. 776-783 ◽  
Author(s):  
Sang-Kon Lee ◽  
Seon-Bong Lee ◽  
Byung-Min Kim
Author(s):  
Yu. L. Bobarikin ◽  
Yu. V. Martyanov

The parameters of wire production affecting the distribution of residual stresses and strains on the wire cross section are considered. It is determined that the modes of coarse drawing can affect the complex of mechanical properties of thin wire due to the uneven distribution of equivalent stresses and strains. The rough drawing speed is chosen as the investigated parameter.The effect of the coarse drawing rate of high-carbon steel wire on the distribution of equivalent residual stresses and strains over the wire cross section is studied by numerical simulation of wire drawing at different speeds by the finite element method. The values of equivalent residual stresses for the selected drawing route along the wire cross-section zones are determined. The analysis of the equivalent stress distribution over the wire cross section is made.It is shown that the increase in the speed of coarse drawing increases the uniformity of the distribution of equivalent residual stresses, does not have a negative effect on the deformed state of the wire, increases the absolute values of equivalent residual stresses, slightly reduces the absolute values of residual deformations.


Author(s):  
S. K. Lee ◽  
B. M. Kim ◽  
W. S. Ko

High speed wet wire drawing has become very common for the production of fine high-carbon steel wire (up to 0.70wt%C) because of the increase in customer demand and production rates in real industrial fields. Although the wet wire drawing process is performed at a high speed usually above 1000m/min, greater speed is required to improve productivity. However, in the high-carbon steel wire drawing process, the wire temperature rises greatly as the drawing speed increases. The excessive temperature rise makes the wire more brittle and finally leads to wire breakage. Therefore, the control of wire temperature is very important. In this study, the variations in wire temperature during the high speed wet wire drawing process were investigated. A multi-stage wet wire drawing process with 21 passes, which is used to produce steel wire, was redesigned by considering the increase in temperature. In order to apply the redesigned pass, a new wet wire drawing machine was developed. Through a wet wire drawing experiment with the new drawing machine and the redesigned pass, it was possible to increase the maximum final drawing speed to 2000m/min without the deterioration of the qualities of drawn wire.


2014 ◽  
Vol 941-944 ◽  
pp. 1667-1670
Author(s):  
Ying Lei Xu

Wire breaking is a major factor in the impact of wire drawing production, and drawing process is an important factor causing the wire breaking, which cannot be ignored. In this paper, the impact of tension, bending stresses, centrifugal stresses, compression ratio of die arrangement and drawing speed in the process of the wire drawing process on wire breaking were calculated theoretically. Then the corresponding measurements to reduce the rate of wire breaking were proposed. The results show that the the tension of drawing process was the main factor, while choosing the right compression ratio and drawing speed according to the actual situation, the rate of wire breaking could be reduced effectively.


Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5769
Author(s):  
Monika Kucharska ◽  
Sylwia Wiewiórowska ◽  
Jacek Michalczyk ◽  
Andrzej Gontarz

In the work, the results of the research concerned with the TRIP (Transformation Induced Plasticity) steel wire drawing process in experimental and theoretical ways are shown. The wire drawing process tests on the experimental way were conducted in both laboratories as well as industrial conditions, with the use of two drawing speeds (1.6 and 6 m/s) and two drawing schemes (low and high single reductions). The mechanical properties of wires drawn with high drawing speed equal to 6 m/s showed higher values of mechanical properties for wires drawn with low single reductions than for wires drawn with high single reductions. Such a phenomenon contradicts the theory of drawing wires from steel with a ferritic-pearlitic structure and must be related to TRIP structure and the presence of retained austenite in it, which is transformed into martensite during the deformation process. In order to explain this phenomenon, the theoretical wire drawing process analysis was conducted with the use of the Drawing 2D program based on the finite element method. On the base of the simulation, a large increase in temperature was found on the surface for wires drawn with high drawing speed and low single reductions, which can cause the blocking of transformation retained austenite into martensite and thus a decrease in Rm. To confirm this thesis, further studies will include tests of the amount of retained austenite in wires obtained during experimental tests.


2014 ◽  
Vol 59 (2) ◽  
pp. 527-535 ◽  
Author(s):  
Z. Muskalski

Abstract Use of computer programs based on finite element methods for simulations of plastic working processes allows for their wider analysis. The theoretical studies presented in the paper, carried out using Drawing 2D, a specialized software application for modelling of the multi-stage drawing process, and their experimental verification have enabled a comprehensive analysis of many problems related to high-carbon steel wire drawing to be made, such as: drawing under hydrodynamic lubrication conditions, drawing with a change in the deformation direction, drawing with small final reductions, and high-speed drawing.


2012 ◽  
Vol 602-604 ◽  
pp. 2273-2278
Author(s):  
Ping Zhang ◽  
Jia Chun Li

As a new process, the abrasive belt grinding plays an increasingly important role in the field of machining. It meets a variety of processing requirements. The concept of abrasive belt grinding and its working principle were introduced, and a new type of abrasive belt grinding equipment for removing the rust on steel wire surface was designed. Some key experiments for testing grinding force,the metal removal rate,belt wear rate、grinding ratio,grinding depth and wire speed were studied. The research work provides rational parameters for the pretreatment of rust removal in metal wire drawing processing.


2009 ◽  
Vol 63 (2) ◽  
Author(s):  
Krzysztof Karakulski ◽  
Marek Gryta ◽  
Antoni Morawski

AbstractMetal wires are produced from different metals using drawing methods. The metal used influences both the technology applied and the composition of effluents generated during wires production. Ultrafiltration and nanofiltration are used for the separation of waste emulsions from cable factories. Membrane distillation was proposed for the treatment of acidic saline wastewater generated during steel wire manufacturing (etching). The possibility of the previously mentioned processes application for water reuse is presented. The application of poly(vinylidene fluoride) (PVDF) membranes (FP 100) with the molecular weight cut-off (MWCO) of 100 kDa in the ultrafiltration process resulted in the reduction of 99 % of oil and lubricants in the treated emulsions and allowed complete removal of suspended solids and colloidal substances. Such pre-treated emulsion was subsequently purified by nanofiltration (NF-90-2540) and a 98 % rejection of copper ions was achieved, resulting in a decrease of the permeate electrical conductivity from 3200 μS cm−1 to 260 μS cm−1. The obtained permeate was suitable for preparation of fresh oil emulsion utilized for lubrication in the wire drawing process. The spent etching baths (from steel wire production), which mainly contained FeSO4 and about 1 mass % of sulfuric acid, were separated by membrane distillation. The obtained permeates were: clean water with electrical conductivity at a level of 3–5 μS cm−1. Concentrates (190–200 g of Fe per L) from the MD process were cooled to 295 K, which enabled the FeSO4 crystallization. Application of the above-mentioned membrane processes allows producing high quality product water, over 90 % of water was recovered from the treated wastewaters.


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