scholarly journals Multiphase-field simulation of grain coalescence behavior and its effects on solidification cracking susceptibility during welding of Al-Cu alloys

2021 ◽  
Vol 211 ◽  
pp. 110146
Author(s):  
Chu Han ◽  
Ping Jiang ◽  
Shaoning Geng ◽  
Song Gao ◽  
Gaoyang Mi ◽  
...  
2021 ◽  
Vol 23 (7) ◽  
pp. 4217-4229
Author(s):  
Shahid Maqbool ◽  
Yongsheng Li ◽  
Suleman Muhammad ◽  
Zhengwei Yan ◽  
Shujing Shi

Radiation-enhanced precipitation (REP) in Fe–Cu alloys results in higher volume fraction and radius of Cu precipitates.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 570
Author(s):  
Noah Sargent ◽  
Mason Jones ◽  
Richard Otis ◽  
Andrew A. Shapiro ◽  
Jean-Pierre Delplanque ◽  
...  

Integration of models that capture the complex physics of solidification on the macro and microstructural scale with the flexibility to consider multicomponent materials systems is a significant challenge in modeling additive manufacturing processes. This work aims to link process variables, such as energy density, with non-equilibrium solidification by integrating additive manufacturing process simulations with solidification models that consider thermodynamics and diffusion. Temperature histories are generated using a semi-analytic laser powder bed fusion process model and feed into a CALPHAD-based ICME (CALPHAD: Calculation of Phase Diagrams, ICME: Integrated Computational Materials Engineering) framework to model non-equilibrium solidification as a function of both composition and processing parameters. Solidification cracking susceptibility is modeled as a function of composition, cooling rate, and energy density in Al-Cu Alloys and stainless steel 316L (SS316L). Trends in solidification cracking susceptibility predicted by the model are validated by experimental solidification cracking measurements of Al-Cu alloys. Non-equilibrium solidification in additively manufactured SS316L is investigated to determine if this approach can be applied to commercial materials. Modeling results show a linear relationship between energy density and solidification cracking susceptibility in additively manufactured SS316L. This work shows that integration of process and microstructure models is essential for modeling solidification during additive manufacturing.


2017 ◽  
Vol 20 (2) ◽  
pp. 423-429 ◽  
Author(s):  
Alexandre Furtado Ferreira ◽  
Késsia Gomes Paradela ◽  
Paulo Felipe Junior ◽  
Zilmar Alcântara Júnior ◽  
Amauri Garcia

2018 ◽  
Vol 150 ◽  
pp. 120-124 ◽  
Author(s):  
Shaoning Geng ◽  
Ping Jiang ◽  
Xinyu Shao ◽  
Gaoyang Mi ◽  
Han Wu ◽  
...  

Author(s):  
Shrikant P. Bhat

deformation behavior of Al-Cu alloys aged to contain θ ' has been the subject of many investigations (e.g., Ref. 1-5). Since θ ' is strong and hard, dislocations bypass θ ' plates (Orowan mechanism) at low strains. However, at high strains the partially coherent θ ' plates are probably sheared, although the mechanism is complex, depending on the form of deformation. Particularly, the cyclic straining of the bulk alloy is known to produce gross bends and twists of θ '. However, no detailed investigation of the deformation of θ ' has yet been reported; moreover, Calabrese and Laird interpreted the deformation of θ ' as largely being elastic.During an investigation of high temperature cyclic deformation, the detailed electron-microscopic observation revealed that, under reversed straining conditions, θ ' particles are severely distorted--bent and twisted depending on the local matrix constraint. A typical electronmicrograph, showing the twist is shown in Fig. 1. In order to establish whether the deformation is elastic or plastic, a sample from a specimen cycled at room temperature was heated inside the microscope and the results are presented in a series of micrographs (Fig. 2a-e).


Author(s):  
J. E. O'Neal ◽  
K. K. Sankaran

Al-Li-Cu alloys combine high specific strength and high specific modulus and are potential candidates for aircraft structural applications. As part of an effort to optimize Al-Li-Cu alloys for specific applications, precipitation in these alloys was studied for a range of compositions, and the mechanical behavior was correlated with the microstructures.Alloys with nominal compositions of Al-4Cu-2Li-0.2Zr, Al-2.5Cu-2.5Li-0.2Zr, and Al-l.5Cu-2.5Li-0.5Mn were argon-atomized into powder at solidification rates ≈ 103°C/s. Powders were consolidated into bar stock by vacuum pressing and extruding at 400°C. Alloy specimens were solution annealed at 530°C and aged at temperatures up to 250°C, and the resultant precipitation was studied by transmission electron microscopy (TEM).The low-temperature (≲100°C) precipitation behavior of the Al-4Cu-2Li-0.2Zr alloy is a combination of the separate precipitation behaviors of Al-Cu and Al-Li alloys. The age-hardening behavior at these temperatures is characteristic of Guinier-Preston (GP) zone formation, with additional strengthening resulting from the coherent precipitation of δ’ (Al3Li, Ll2 structure), the presence of which is revealed by the selected-area diffraction pattern (SADP) shown in Figure la.


Author(s):  
K.K. Soni ◽  
D.B. Williams ◽  
J.M. Chabala ◽  
R. Levi-Setti ◽  
D.E. Newbury

In contrast to the inability of x-ray microanalysis to detect Li, secondary ion mass spectrometry (SIMS) generates a very strong Li+ signal. The latter’s potential was recently exploited by Williams et al. in the study of binary Al-Li alloys. The present study of Al-Li-Cu was done using the high resolution scanning ion microprobe (SIM) at the University of Chicago (UC). The UC SIM employs a 40 keV, ∼70 nm diameter Ga+ probe extracted from a liquid Ga source, which is scanned over areas smaller than 160×160 μm2 using a 512×512 raster. During this experiment, the sample was held at 2 × 10-8 torr.In the Al-Li-Cu system, two phases of major importance are T1 and T2, with nominal compositions of Al2LiCu and Al6Li3Cu respectively. In commercial alloys, T1 develops a plate-like structure with a thickness <∼2 nm and is therefore inaccessible to conventional microanalytical techniques. T2 is the equilibrium phase with apparent icosahedral symmetry and its presence is undesirable in industrial alloys.


1986 ◽  
Vol 47 (C2) ◽  
pp. C2-171-C2-177 ◽  
Author(s):  
T. HASHIZUME ◽  
K. HONO ◽  
Y. HASEGAWA ◽  
K. HIRANO ◽  
T. SAKURAI
Keyword(s):  

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