Failure analysis of variable inlet guide vane and compressor rotor blade of helicopter engine

2018 ◽  
Vol 5 (2) ◽  
pp. 5124-5130 ◽  
Author(s):  
Rajesh Sharma ◽  
Premkumar Manda ◽  
Satyapal Singh ◽  
A.K. Singh
Author(s):  
Theoklis Nikolaidis ◽  
Periclis Pilidis ◽  
J. A. Teixeira ◽  
V. Pachidis

A numerical approach was used to evaluate the liquid water film thickness and its motion on an axial flow compressor rotor blade under water ingestion conditions. By post-processing blading data and using computer programs to create the blades and their computational grid, the global computational domain of the first stage of an axial flow compressor was built. The flow field within the domain was solved by CFX-Tascflow, which is a commercial CFD code commonly used in turbomachinery. The computational domain consists of an extended inlet, an inlet guide vane, a rotor and a stator blade. Having solved the flow field at Design Point, the inlet guide vane blade was re-positioned to account for changes in idle speed. At that speed, the effects of water ingestion are expected to be more significant on gas turbine engine performance. Several cases with water ingestion were studied, changing parameters like water mass and compressor rotational speed. A FORTRAN computer program was created to calculate the water film height and speed. The extra torque needed by the compressor to keep running at the same rotational speed, was also calculated. The considerable increase in torque was confirmed by experimental observations according to which water ingestion had a detrimental effect on gas turbine operation.


1981 ◽  
Vol 103 (1) ◽  
pp. 131-140 ◽  
Author(s):  
A. Ravindranath ◽  
B. Lakshminarayana

The wake of a turbomachinery rotor-blade is turbulent, highly three-dimensional, and nonisotropic with appreciable curvature in the trailing-edge and near-wake regions. The characteristics of the turbulence vary considerably with radius, blade loading, free-stream turbulence, Reynolds number, and the rotor-blade geometry. This paper is concerned with the turbulence properties of a moderately loaded compressor blade, particularly near the blade trailing-edge. The tangential variation of the axial, tangential and radial intensities and stresses across the wake, as well as their decay characteristics were measured with a tri-axial hot-wire probe in the rotor frame of reference. The decay of intensities and stresses were found to be very rapid in the trailing-edge and near-wake regions and slow in the far-wake region. The effects of inlet-guide-vane and the hub-wall boundary layers on the rotor wake turbulence spectra are also discussed. Similarity rules for the three components of intensity are also derived and presented in this paper.


Aerospace ◽  
2021 ◽  
Vol 8 (7) ◽  
pp. 172
Author(s):  
Hengtao Shi

Recently, a new type of low-loss variable inlet guide vane (VIGV) was proposed for improving a compressor’s performance under off-design conditions. To provide more information for applications, this work investigated the effect of the Reynolds number and clearance flow on the aerodynamic characteristics of this new type of VIGV. The performance and flow field of two representative airfoils with different chord Reynolds numbers were studied with the widely used commercial software ANSYS CFX after validation was completed. Calculations indicate that, with the decrease in the Reynolds number Rec, the airfoil loss coefficient ω and deviation δ first increase slightly and then entered a high growth rate in a low range of Rec. Afterwards, a detailed boundary-layer analysis was conducted to reveal the flow mechanism for the airfoil performance degradation with a low Reynolds number. For the design point, it is the appearance and extension of the separation region on the rear portion; for the maximum incidence point, it is the increase in the length and height of the separation region on the former portion. The three-dimensional VIGV research confirms the Reynolds number effect on airfoils. Furthermore, the clearance leakage flow forms a strong stream-wise vortex by injection into the mainflow, resulting in a high total-pressure loss and under-turning in the endwall region, which shows the potential benefits of seal treatment.


Author(s):  
Kamal Abudu ◽  
Uyioghosa Igie ◽  
Orlando Minervino ◽  
Richard Hamilton

With the transition to more use of renewable forms of energy in Europe, grid instability that is linked to the intermittency in power generation is a concern, and thus, the fast response of on-demand power systems like gas turbines has become more important. This study focuses on the injection of compressed air to facilitate the improvement in the ramp-up rate of a heavy-duty gas turbine. The steady-state analysis of compressed airflow injection at part-load and full load indicates power augmentation of up to 25%, without infringing on the surge margin. The surge margin is also seen to be more limiting at part-load with maximum closing of the variable inlet guide vane than at high load with a maximum opening. Nevertheless, the percentage increase in the thermal efficiency of the former is slightly greater for the same amount of airflow injection. Part-load operations above 75% of power show higher thermal efficiencies with airflow injection when compared with other load variation approaches. The quasi-dynamic simulations performed using constant mass flow method show that the heavy-duty gas turbine ramp-up rate can be improved by 10% on average, for every 2% of compressor outlet airflow injected during ramp-up irrespective of the starting load. It also shows that the limitation of the ramp-up rate improvement is dominated by the rear stages and at lower variable inlet guide vane openings. The turbine entry temperature is found to be another restrictive factor at a high injection rate of up to 10%. However, the 2% injection rate is shown to be the safest, also offering considerable performance enhancements. It was also found that the ramp-up rate with air injection from the minimum environmental load to full load amounted to lower total fuel consumption than the design case.


Author(s):  
David Händel ◽  
Reinhard Niehuis ◽  
Uwe Rockstroh

In order to determine the aerodynamic behavior of a Variable Inlet Guide Vane as used in multishaft compressors, extensive experimental investigations with a 2D linear cascade have been conducted. All the experiments were performed at the High-Speed Cascade Wind Tunnel at the Institute of Jet Propulsion. They covered a wide range of Reynolds numbers and stagger angles as they occur in realistic turbomachines. Within this work at first the observed basic flow phenomena (loss development, overturning) will be explained. For the present special case of a symmetric profile and a constant decreasing chord length along the vane height, statements about different spanwise position can be made by investigating different Reynolds numbers. The focus of this paper is on the outflow of the VIGV along the vane height. Results for an open flow separation on the suction side are presented, too. Stall condition can be delayed by boundary layer control. This is done using a wire to trigger an early boundary layer transition. The outcomes of the trip wire measurement are finally discussed. The objective of this work is to evaluate the influence of the stagger angle and Reynolds number on the total pressure losses and the deviation angle. The results of the work presented here, gives a better insight of the efficient use of a VIGV.


Author(s):  
Guangmao Liu ◽  
Donghai Jin ◽  
Mengyu Wang ◽  
Xingmin Gui

Abstract The axial blood pump body primarily contains the Inlet Guide Vane (IGV), Rotor Impeller (RI), Outlet Guide Vane (OGV) and pump casing. There must be gaps between rotor blade tip and pump casing or between OGV blade root and rotor hub for the impeller rotating in the pump. The flow characteristics inside an axial blood pump with different blade gaps were numerically simulated and analyzed. Hydraulics experiments were conducted to verify the numerical results. The results show that the pump efficiency decreased slowly when the OGV blade gap increased from 0.1 mm to 0.3 mm, but quickly when the rotor blade gap increased from 0.1 mm to 0.3 mm. The hydraulics characteristic results indicate that the pressure rise and efficiency are mainly influenced by the rotor blade gap. The OGV blade root gaps have little influence on the decrease of pressure rise and efficiency. The novel configuration with uneven blade gaps inside the pump result in improved hydraulics and hemolytic performance compared with the similarly sized configuration with even blade gaps.


Author(s):  
Hans Ma˚rtensson ◽  
Jo¨rgen Burman ◽  
Ulf Johansson

As the first design in a demonstration program for future fighter engine fans a 400 mm 1-1/2 stage fan has been designed and built. A new method including mechanical constraints for designing the blades and gas path is used for the first time on a new design. The approach closely integrates CFD for performance and FE methods for the structure. By this, advanced computational analyses affect the design from the early stages. A design that is successful in achieving good efficiency based on CFD as well as reasonable aeromechanical properties based on FE is derived. The fan incorporates a front frame (FF), variable inlet guide vane (VIGV), rotor 1 (R1) and stator 1 (S1).


1993 ◽  
Vol 115 (1) ◽  
pp. 197-206 ◽  
Author(s):  
S. R. Manwaring ◽  
S. Fleeter

A series of experiments is performed in an extensively instrumented axial flow research compressor to investigate the fundamental flow physics of wake-generated periodic rotor blade row unsteady aerodynamics at realistic values of the reduced frequency. Unique unsteady data are obtained that describe the fundamental unsteady aerodynamic gust interaction phenomena on the first-stage rotor blades of a research axial flow compressor generated by the wakes from the inlet guide vanes. In these experiments, the effects of steady blade aerodynamic loading and the aerodynamic forcing function, including both the transverse and chordwise gust components, and the amplitude of the gusts, are investigated and quantified.


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