Evaluation of the gas porosity and mechanical properties of vacuum assisted pore-free die-cast Al-Si-Cu alloy

Vacuum ◽  
2021 ◽  
Vol 184 ◽  
pp. 109917
Author(s):  
Ho Jung Kang ◽  
Pil Hwan Yoon ◽  
Gyu Heun Lee ◽  
Jin Young Park ◽  
Byung Jun Jung ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Gas Porosity ◽  
Cu Alloy ◽  
Die Cast

Friction Stir Processing: A Technique for Microstructural Refinement in Metallic Materials

2009 ◽  
Vol 618-619 ◽  
pp. 63-67 ◽  
Author(s):  
Sri Lathabai ◽  
R. Migeon ◽  
V.K. Tyagi ◽  
Robert G. O'Donnell ◽  
Yuri Estrin
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Friction Stir Processing ◽  
Frictional Heating ◽  
Metallic Materials ◽  
Microstructural Refinement ◽  
Near Surface ◽  
Friction Stir ◽  
Cu Alloy ◽  
Die Cast

Friction stir processing (FSP) combines frictional heating and severe plastic deformation to produce microstructural modification, either locally targeted at the near-surface regions or through the bulk, of metallic components fabricated by conventional processing routes. In this paper, we highlight the capabilities of this process by applying it to a high-pressure die cast Al-Si-Mg-(Cu) alloy and examining the resulting microstructure and mechanical properties.

Severe plastic deformation of Al-1%Cu Alloy processed by a Simple Cyclic Extrusion Compression technique

2018 ◽  
Vol 1 (1) ◽  
pp. 77-90
Author(s):  
Walaa Abdelaziem ◽  
Atef Hamada ◽  
Mohsen A. Hassan
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Severe Plastic Deformation ◽  
Deformation Behavior ◽  
Cast Alloy ◽  
Surface Hardness ◽  
Grain Structure ◽  
Compression Technique ◽  
Cu Alloy ◽  
Cyclic Extrusion Compression

Severe plastic deformation is an effective method for improving the mechanical properties of metallic alloys through promoting the grain structure. In the present work, simple cyclic extrusion compression technique (SCEC) has been developed for producing a fine structure of cast Al-1 wt. % Cu alloy and consequently enhancing the mechanical properties of the studied alloy. It was found that the grain structure was significantly reduced from 1500 µm to 100 µm after two passes of cyclic extrusion. The ultimate tensile strength and elongation to failure of the as-cast alloy were 110 MPa and 12 %, respectively. However, the corresponding mechanical properties of the two pass CEC deformed alloy are 275 MPa and 35%, respectively. These findings ensure that a significant improvement in the grain structure has been achieved. Also, cyclic extrusion deformation increased the surface hardness of the alloy by 49 % after two passes. FE-simulation model was adopted to simulate the deformation behavior of the material during the cyclic extrusion process using DEFORMTM-3D Ver11.0. The FE-results revealed that SCEC technique was able to impose severe plastic strains with the number of passes. The model was able to predict the damage, punch load, back pressure, and deformation behavior.

scholarly journals Influence of Gating System Parameters of Die-Cast Molds on Properties of Al-Si Castings

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3755
Author(s):  
Štefan Gašpár ◽  
Tomáš Coranič ◽  
Ján Majerník ◽  
Jozef Husár ◽  
Lucia Knapčíková ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Computer Modelling ◽  
Permanent Deformation ◽  
Surface Hardness ◽  
Technological Parameters ◽  
Inlet System ◽  
Die Cast ◽  
Key Factor ◽  
Fine Grained Structure ◽  
Design Solutions

The resulting quality of castings indicates the correlation of the design of the mold inlet system and the setting of technological parameters of casting. In this study, the influence of design solutions of the inlet system in a pressure mold on the properties of Al-Si castings was analyzed by computer modelling and subsequently verified experimentally. In the process of computer simulation, the design solutions of the inlet system, the mode of filling the mold depending on the formation of the casting and the homogeneity of the casting represented by the formation of shrinkages were assessed. In the experimental part, homogeneity was monitored by X-ray analysis by evaluating the integrity of the casting and the presence of pores. Mechanical properties such as permanent deformation and surface hardness of castings were determined experimentally, depending on the height of the inlet notch. The height of the inlet notch has been shown to be a key factor, significantly influencing the properties of the die-cast parts and influencing the speed and filling mode of the mold cavity. At the same time, a significant correlation between porosity and mechanical properties of castings is demonstrated. With the increasing share of porosity, the values of permanent deformation of castings increased. It is shown that the surface hardness of castings does not depend on the integrity of the castings but on the degree of subcooling of the melt in contact with the mold and the formation of a fine-grained structure in the peripheral zones of the casting.

scholarly journals Texture and mechanical properties of Cu alloy by cryogenic high-speed rolling

2021 ◽  
Vol 1121 (1) ◽  
pp. 012009
Author(s):  
S Lee ◽  
R Muchime ◽  
R Matsumoto ◽  
H Utsunomiya
Keyword(s):  
Mechanical Properties ◽  
High Speed ◽  
Cu Alloy

Mechanical Properties and Microstructure Evolution of Typical Over-Aging State Al-Zn-Mg-Cu Alloy during Thermal Exposure

2021 ◽  
Vol 1026 ◽  
pp. 84-92
Author(s):  
Tao Qian Cheng ◽  
Zhi Hui Li
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Mechanical Property ◽  
Electrical Conductivity ◽  
Transmission Electron Microscopy ◽  
Tensile Strength ◽  
Thermal Exposure ◽  
Cu Alloy ◽  
Transmission Electron ◽  
Thermal Stability Of

Al-Zn-Mg-Cu alloy have been widely used in aerospace industry. However, there is still a lack of research on thermal stability of Al-Zn-Mg-Cu alloy products. In the present work, an Al-Zn-Mg-Cu alloy with T79 and T74 states was placed in the corresponding environment for thermal exposure experiments. Performance was measured by tensile strength, hardness and electrical conductivity. In this paper, precipitation observation was analyzed by transmission electron microscopy (TEM) and high-resolution transmission electron microscopy (HREM). The precipitations of T79 state alloy were GPⅡ zone, η' phase and η phase while the ultimate tensile strength, hardness and electrical conductivity were 571MPa, 188.2HV and 22.2MS×m-1, respectively. The mechanical property of T79 state alloy decreased to 530MPa and 168.5HV after thermal exposure. The diameter of precipitate increased and the precipitations become η' and η phase at the same time. During the entire thermal exposure, T74 state alloy had the same mechanical property trend as T79 state alloy. The precipitate diameter also increased while the types of precipitate did not change under thermal exposure. The size of precipitates affected the choice of dislocation passing through the particles to affect the mechanical properties.

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