Abrasive wear mechanisms of fluoropolymer based composite coatings on aluminium substrates

Wear ◽  
1996 ◽  
Vol 200 (1-2) ◽  
pp. 122-136 ◽  
Author(s):  
M.Q. Zhang ◽  
K. Friedrich ◽  
K. Batzar ◽  
P. Thomas
Keyword(s):  
Abrasive Wear ◽  
Wear Mechanisms ◽  
Composite Coatings

Preparation and tribological properties of MoS2/graphite composite coatings modified by La2O3

2018 ◽  
Vol 70 (8) ◽  
pp. 1422-1430
Author(s):  
Ming Qiu ◽  
Rui Zhang ◽  
Yingchun Li ◽  
Hui Du ◽  
Xiao Xu Pang
Keyword(s):  
Service Life ◽  
Abrasive Wear ◽  
Composite Coating ◽  
Tribological Properties ◽  
Wear Mechanisms ◽  
Adhesive Wear ◽  
Composite Coatings ◽  
The Self ◽  
Graphite Composite ◽  
Content Type

PurposeThe MoS2/graphite composite coatings modified by La2O3through spraying technique were successfully prepared on the inner rings of spherical plain bearings. As a comparison, unmodified coatings were also prepared. This paper aims to study the La-modified MoS2/graphite composite coating experimentally and improve the tribological performance of self-lubricating spherical plain bearings.Design/methodology/approachThe performance of La2O3toward the friction coefficient, temperature rise and wear rate of the coatings was studied by a self-made tribo-tester under different swing cycles. And the texture, surface morphology and element composition of the coatings were characterized by scanning electron microscope, energy dispersive spectroscopy and X-ray diffractometry.FindingsThe additives La2O3refined the coatings’ microstructure and improved the tribological properties of the coatings. The oxidation of Mo + 4 to Mo + 6 was effectively inhibited. And the amount of abrasive grains, peeling pits and local cracks on the coatings surface decreased and homogeneous lubricating films formed, which were attributed to the existence of La2O3. The wear mechanisms of unmodified coatings were severe abrasive wear, adhesive wear and delamination wear. However, it exhibited superior wear resistance of the La-modified coatings to unmodified coatings, presenting slight abrasive wear and adhesive wear. The service life of bearings was prolonged under the protection of the modified coatings.Originality/valueThe paper proposed a new modified MoS2/Graphite composite coating for the self-lubricating spherical plain bearings. The investigation on the friction, wear and temperature increase behaviors and the wear mechanisms of the coatings are beneficial to prolonging the service life of the self-lubricating spherical plain bearings.

scholarly journals The Effect of Co-Deposition of SiC Sub-Micron Particles and Heat Treatment on Wear Behaviour of Ni–P Coatings

Coatings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 180
Author(s):  
Donya Ahmadkhaniha ◽  
Lucia Lattanzi ◽  
Fabio Bonora ◽  
Annalisa Fortini ◽  
Mattia Merlin ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Friction Coefficient ◽  
Wear Mechanisms ◽  
Composite Coatings ◽  
Wear Behaviour ◽  
Maximum Hardness ◽  
Sic Particles ◽  
Heat Treated ◽  
The Coefficient Of Friction ◽  
The Difference

The purpose of the study is to assess the influence of SiC particles and heat treatment on the wear behaviour of Ni–P coatings when in contact with a 100Cr6 steel. Addition of reinforcing particles and heat treatment are two common methods to increase Ni–P hardness. Ball-on-disc wear tests coupled with SEM investigations were used to compare as-plated and heat-treated coatings, both pure and composite ones, and to evaluate the wear mechanisms. In the as-plated coatings, the presence of SiC particles determined higher friction coefficient and wear rate than the pure Ni–P coatings, despite the limited increase in hardness, of about 15%. The effect of SiC particles was shown in combination with heat treatment. The maximum hardness in pure Ni–P coating was achieved by heating at 400 °C for 1 h while for composite coatings heating for 2 h at 360 °C was sufficient to obtain the maximum hardness. The difference between the friction coefficient of composite and pure coatings was disclosed by heating at 300 °C for 2 h. In other cases, the coefficient of friction (COF) stabilised at similar values. The wear mechanisms involved were mainly abrasion and tribo-oxidation, with the formation of lubricant Fe oxides produced at the counterpart.

Characterization of Impact Abrasive Wear Produced by Different Rocks

2014 ◽  
Vol 604 ◽  
pp. 47-50 ◽  
Author(s):  
Marcela Petrica ◽  
Thomas Peinsitt ◽  
Ewald Badisch
Keyword(s):  
Abrasive Wear ◽  
Wear Mechanisms ◽  
Core Components

In industry, core components such as crushers, miner feeder devices and impact stone breakers are exposed to heavy wear which involves mechanisms such abrasive wear and / or impact abrasion. The purpose of this work is to identify complex wear mechanisms that occur in such conditions and to correlate them with the properties of typical abrasives found in mining environments.

scholarly journals Enhanced Mechanical and Tribological Capabilities of a Silicon Aluminum Alloy with an Electroplated Ni–Co–P/Si3N4 Composite Coating

Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 120
Author(s):  
Zhijie Li ◽  
Fei Ma ◽  
Dongshan Li ◽  
Shanhong Wan ◽  
Gewen Yi ◽  
...  
Keyword(s):  
Abrasive Wear ◽  
Composite Coating ◽  
Composite Coatings ◽  
Engine Oil ◽  
Si Substrate ◽  
Wear Performance ◽  
Cobalt Layer ◽  
Hard Chrome ◽  
Electroplating Process ◽  
Hardness Values

Ni–Co–P/Si3N4 composite coatings were fabricated over an aluminum–silicon (Al–Si) substrate using a pulse-current electroplating process, in which the rapid deposition of an intermediate nickel–cobalt layer was used to improve coating adhesion. The microstructure, mechanical, and tribological behaviors of the electroplated Ni–Co–P/Si3N4 composite coating were characterized and evaluated. The results revealed that the electroplated Ni–Co–P/Si3N4 composite coating primarily consisted of highly crystalline Ni–Co sosoloid and P, and a volumetric concentration of 7.65% Si3N4. The electroplated Ni–Co–P/Si3N4 composite coating exhibited hardness values almost two times higher than the uncoated Al–Si substrate, which was comparable to hard chrome coatings. Under lubricated and dry sliding conditions, the electroplated Ni–Co–P/Si3N4 composite coating showed excellent anti-wear performance. Whether dry or lubricated with PAO and engine oil, the composite coating showed minimum abrasive wear compared to the severe adhesive wear and abrasive wear observed in the Al–Si substrate.

Corrosive-wear behavior of LSP/MAO treated magnesium alloys in physiological environment with three pH values

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Yongshui Shen ◽  
Tongjin Sun ◽  
Tao Zhu ◽  
Ying Xiong
Keyword(s):  
Abrasive Wear ◽  
Wear Mechanisms ◽  
Adhesive Wear ◽  
Laser Shock ◽  
Corrosion Wear ◽  
Fatigue Wear ◽  
Wear Rates ◽  
Ph Values ◽  
Wear And Corrosion ◽  
Micro Arc Oxidation

Abstract A laser shock peening (LSP) layer, a micro-arc oxidation (MAO) coating, and an LSP/MAO composite coating were fabricated on the surface of AZ80 magnesium alloy by laser shock and micro-arc oxidation process. The ball-disc grinding method was used to perform wear test on the three treated specimens in simulated body fluids (SBF) with pH values of 4, 7.4 and 9. The morphology and element content of worn surface were investigated by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). The results indicated that the wear rates of the three treated specimens in three pH environment in numerical order were pH 4 > pH 7.4 > pH 9, respectively. The wear rates of the three treated specimens in the same pH environment were arranged in the order of MAO > LSP > LSP/MAO, respectively. The main wear mechanisms of the LSP specimen in pH 4 environment were fatigue wear and corrosion wear, while it were corrosion wear and adhesive wear in pH 7.4 and pH 9 environments. Abrasive wear, fatigue wear and corrosion wear were the main wear mechanisms of the MAO specimen in pH 4 environment, while abrasive wear, adhesive wear and corrosion wear were the main wear mechanisms of that in pH 7.4 and pH 9 environments. The corrosion wear resistance of the LSP/MAO specimen in SBF solution with three pH values was improved due to the synergism of LSP fine crystal layer and MAO coating.

Microstructure and Abrasive Wear Studies of Laser Clad Al-Si/SiC Composite Coatings

2007 ◽  
pp. 89-95
Author(s):  
R. Anandkumar ◽  
Rogerio Colaço ◽  
Václav Ocelík ◽  
Jeff Th.M. de Hosson ◽  
Rui Vilar
Keyword(s):  
Abrasive Wear ◽  
Composite Coatings

Effect of Nano Sodium Titanate/ Potassium Titanate Whisker on Tribology Behavior of Brake Materials

2020 ◽  
Vol 993 ◽  
pp. 836-843
Author(s):  
Ke Guo ◽  
Zhi Qiang Zhang ◽  
Zhong Zheng Pei ◽  
Jie Xu ◽  
Yi Fan Feng
Keyword(s):  
Wear Resistance ◽  
Friction Coefficient ◽  
Abrasive Wear ◽  
Wear Mechanisms ◽  
Adhesive Wear ◽  
Sodium Titanate ◽  
Brake Pad ◽  
Potassium Titanate

Here we developed a hot-pressed molded resin-based brake pad material reinforced by a nano sodium titanate whisker in comparison with nano potassium titanate whisker. The effect of the whiskers on the tribology behavior was investigated. Though nano sodium titanate whisker reinforced brake material showed higher porosity (+12.29% averagely) and lower hardness (-25.8% averagely) caused by the impurities, it exhibited improved ability in stabilizing the friction coefficient and enhancing 25.5%, 31.1%, 25.9% higher wear resistance, when the volume contents of whisker are 7.5%, 15% and 22.5%, respectively, compared to the nano potassium titanate whisker reinforced brake material. The wear mechanisms of the nano sodium titanate whisker reinforced brake materials were determined as embedded debris, delaminated crater, moderate layers transfer, uniform furrows, primary plateaus and secondary plateaus in similar size, indicating a main wear form of abrasive wear instead of adhesive wear.

A Brief Review of Abrasive Wear Modelling Using a Numerical-Experimental Approach

2019 ◽  
Vol 799 ◽  
pp. 83-88
Author(s):  
Ewald Badisch ◽  
Markus Varga ◽  
Stefan J. Eder
Keyword(s):  
Abrasive Wear ◽  
Wear Mechanisms ◽  
Large Scale ◽  
Scratch Test ◽  
Industrial Applications ◽  
Material Point ◽  
Field Application ◽  
Wear Rates ◽  
Wear Modelling ◽  
Free Material

Abrasive wear limits the lifetime of key components and wear parts used in various applications. Damage is caused by indentation of harder particles into the wearing materials and subsequent relative motion resulting in ploughing, cutting, and fracture phenomena. The wear mechanisms depend mainly on the applied materials, loading conditions, and abrasives present in the tribosystem, hence material choice is often a difficult task and requires careful evaluation. For this, a variety of laboratory abrasion tests are available of which the scratch test is discussed in this work as the most fundamental abrasive interaction. For further insight into the acting wear mechanisms and microstructural effects, large-scale molecular dynamics simulations were carried out as well as meso-/macroscopic scratch simulations with the mesh-free Material Point Method. The prediction of abrasive wear is of high relevance for industrial applications. Up to now, no general one-to-one match between field application and lab system is known. Here, a simulation-based transfer of experimentally determined wear rates via a lab-2-field approach enables the prediction of wear rates in real applications.

Friction and Wear Behavior of Polypropylene/Montmorillonite Intercalated Nanocomposites

2011 ◽  
Vol 311-313 ◽  
pp. 92-95 ◽  
Author(s):  
Kui Chen ◽  
Tian Yun Zhang ◽  
Wei Wei
Keyword(s):  
Stainless Steel ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Abrasive Wear ◽  
Wear Mechanisms ◽  
Mass Fraction ◽  
Friction And Wear ◽  
Adhesive Wear ◽  
Wear Behavior ◽  
Friction And Wear Behavior

Polypropylene/organo-montmorillonite (PP/OMMT) composites were investigated by XRD. Friction and wear behaviors of this composites sliding against GCr15 stainless steel were examined on M-2000 text rig in a ring-on-block configuration. Worn surfaces of PP and its composites were analyzed by SEM. The result shows that PP macromolecule chains have intercalated into OMMT layers and form intercalated nanocomposites. With the increase of mass fraction of OMMT, both wear rate and friction coefficient of composites first decrease then rise. With the increase of load, from 150 N, 200 N to 250 N, wear rate of composites increases, while friction coefficient reduces. The wear mechanisms of composites are connected with the content of OMMT. Composites were dominated by adhesive wear, abrasive wear and adhesive wear accompanied by abrasive wear respectively with the increase of OMMT content.

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