A study of the fracture surface of cured epoxy resin
The dependence of the fracture behavior of cured epoxy resin on its morphology is an area of interest and controversy. It is believed that the resin is heterogeneous, comprising spherical entities of high crosslink density in a matrix of relatively lower crosslink density. These heterogeneities have quite a wide size distribution, predominantly in the 10 to 50nm range and are believed to be aggregates of a few elementary entities of around 5nm in diameter. Since the fracture pattern has been observed to be around the boundary of the aggregate rather than through it, it is important to understand how these larger entities influence the fracture behavior. Hence the present study was designed to map the size distribution of aggregates which will henceforth be referred to as nodules. Although it has been pointed out that scanning electron microscopy is more suited for the study of polymer fractography than transmission electron microscopy, there has been a much greater use of TEM employing the replica method in morphological investigations of cured epoxy resins. It will be shown here that if suitable specimens are used, the morphology of cured epoxy resins can be studied with SEM.