EM study of phase transformation in zinc coatings
Electrodeposited iron-zinc alloy (EZA) coatings, used for barrier and galvanic corrosion protection of steel by the automotive industry, are deposited under conditions, which give rise to small grain sizes and non-equilibrium phases. Subsequent processing of automotive body panels requires a paint bake cycle of 175 °C for 30 minutes. The as-deposited microstructure has not been investigated by TEM due to difficulty of sample preparation, and information on the effect of heat treatment upon EZA coatings is lacking. In this study, the as-deposited microstructure of a 6 w/o Fe EZA coating is investigated with electron microscopy, and in-situ heating in the TEM is used to observe the thermal stability of the microstructure.A 6 w/o bulk iron content EZA coating was electrodeposited from a chloride bath onto a steel surface. The 7 μm thick coating was removed from the substrate, and three mm disks, punched from the material, were electropolished at 30-40 V in a room temperature, aqueous chromic-acetic acid mix. Samples were imaged with a JEOL 6300 FEG-SEM operated with an accelerating voltage of 1 keV and with a Philips 430 EM under an operating voltage of 250 keV.