In situ STEM observations of electromigration on thin aluminum stripes

Author(s):  
J. V. Maskowitz ◽  
W. E. Rhoden ◽  
D. R. Kitchen ◽  
R. E. Omlor ◽  
P. F. Lloyd

The existence of electromigration in thin films has been acknowledged since the early sixties. Electromigration is described as the main transport for atoms in a conductor under a current stress. Initial interest had been of a theoretical nature as electromigration had little impact on circuit reliability. With the maturing of Very Large Scale Integrated Circuit (VLSI) technology, current densities are exceeding 106 Amps/cm2 while linestripes are reaching into the submicron range. In this environment, electromigration can cause unwanted open or short circuits in thin films. This has serious implications on the reliability of any integrated circuit. By 1990, millions of transistors may be fabricated on a chip with feature sizes smaller than the wavelength of visible light.

1987 ◽  
Vol 115 ◽  
Author(s):  
W. E. Rhoden ◽  
J. V. Maskowitz ◽  
D. R. Kitchen ◽  
R. E. Omlor ◽  
P. F. Lloyd

IntroductionElectromigration in aluminum films has been identified as an increasing concern for integrated circuit reliability. Electromigration is the mass transport of atoms in a conductor under a current stress. Electromigration occurs in conductors experiencing current densities greater than 105 A/cm2 and is accelerated by high temperature. The damage to aluminum films manifests itself in the formation of voids, hillocks and whiskers along the conductor. This paper presents a test vehicle preparation procedure which can be used to investigate electromigration.


1986 ◽  
Vol 82 ◽  
Author(s):  
J. C. Bilello

ABSTRACTThe application of relatively low resolution x-ray topography methods, typically ∿ 1 micrometer, is limited in studies which involve large scale dislocation networks. However, the ability to non-destructively image wide areas for “thick” specimens at high intensity with a tunable x-ray source makes the synchrotron an ideal probe for a range of problems previously inaccessible by other methods. Some examples will be discussed such as: (a) crack initiation and propagation in fatigued bicrystals, (b) real-time in situ plastic deformation studies in strain-annealed Mo crystals, and (c) strain distributions in vapor deposited and LPE thin films on Si and GaAs substrates.


2007 ◽  
Vol 546-549 ◽  
pp. 2027-2030 ◽  
Author(s):  
Yue Zhao ◽  
Yi Sun Wu ◽  
S.X. Dou ◽  
T. Tajima ◽  
O.S. Romanenko

MgB2 thin films have been coated on Nb substrates without any buffer layers. An in situ pulsed laser deposition (PLD) method was used to prepare the coating. The interface between films and substrates has been characterized by scanning electron microscopy (SEM). Surface impedance has been measured for the MgB2 films on Nb substrates. The results were discussed with regard to the potential large scale applications in superconducting RF cavities.


1976 ◽  
Vol 20 ◽  
pp. 273-281 ◽  
Author(s):  
E. W. Hearn

The application of x-ray topographic techniques to the measurement of stress in thin, films is discussed. Quantitative measurements of stresses in thin films deposited on semiconductor substrates, such as silicon, are also discussed. Double crystal and single crystal techniques are used for such measurements. Both techniques are applied to the measurements of stress in silicon oxide, silicon nitride and polycrystalline silicon films on silicon. The doubly crystal technique is useful for measurements of stresses as low as 109 dynes/cm2 in films only 1000A thick. The single crystal technique is less sensitive by one order of magnitude. The advantage of the single crystal technique is its simplicity and speed. It is useful for large scale measurements as encountered in the manufacture of silicon integrated circuit.


2007 ◽  
Vol 1052 ◽  
Author(s):  
R. Farrell ◽  
V. R. Pagán ◽  
A. Kabulski ◽  
Sridhar Kuchibhatla ◽  
J. Harman ◽  
...  

AbstractA Rapid Thermal Annealing (RTA) system was used to anneal sputtered and MOVPE-grown Aluminum Nitride (AlN) thin films at temperatures up to 1000°C in ambient and controlled environments. According to Energy Dispersive X-Ray Analysis (EDAX), the films annealed in an ambient environment rapidly oxidize after five minutes at 1000°C. Below 1000°C the films oxidized linearly as a function of annealing temperature which is consistent with what has been reported in literature [1]. Laser Doppler Vibrometry (LDV) was used to measure the piezoelectric coefficient, d33, of these films. Films annealed in an ambient environment had a weak piezoelectric response indicating that oxidation on the surface of the film reduces the value of d33. A high temperature furnace has been built that is capable of taking in-situ measurements of the piezoelectric response of AlN films. In-situ d33 measurements are recorded up to 300°C for both sputtered and MOVPE-grown AlN thin films. The measured piezoelectric response appears to increase with temperature up to 300°C possibly due to stress in the film.


2009 ◽  
Vol 79-82 ◽  
pp. 159-162
Author(s):  
Jun Qing Guo ◽  
He Yang ◽  
Ping Liu ◽  
Shu Guo Jia ◽  
Li Ming Bi ◽  
...  

The deformation processed Cu-based in-situ composite was a kind of structural function materials with high physical and mechanical performance and used widely in large scale integrated circuit. Especially, the sheet material of Cu-Fe in-situ composites was interested to researchers because the Fe was cheaper and the use of sheets was more widely in electron industry. In this study, the sheets of Cu-10Fe-1Ag in-situ composite were achieved by cold rolling which the thickness was from 6mm to 2.56mm, 1.28mm, 0.64mm and 0.32mm. Corresponding, the rolling ratio was 4.9, 5.3, 5.9 and 6.6. The maximum strength was 722Mpa at the rolling ratio 4.9. The conductivity was measured also with maximum 59.5% IACS. The experimental results show that the tensile strength and electrical resistance increase with the increasing of rolling strain. Although the conductivity of Cu-Fe in-situ composites was not very high, the matching of strength and conductivity was favorable. It is feasible that the high performance Cu-based in-situ composite can be obtained by cold rolling with merits of materials cheaper, melting simple and usage wide


Author(s):  
D. R. Kitchen ◽  
S. L. Linder ◽  
R. E. Omlor ◽  
P. F. Lloyd

Electromigration is a well known phenomenon in the aluminum films of an integrated circuit and occurs at elevated temperatures under the influence of current densities exceeding 10 amps/cm2. The failure modes are characteristically cracks, voids or hillocks in the metal lines, causing open-circuits. The majority of research in the electromigration of aluminum conductors examines the formation of these voids and hillocks in the linestripes. This is unfortunate since experiments have shown that short-circuits caused by whisker formation between adjacent stripes or between multi-level structures can be equally damaging to device performance. Most previous work has involved examining whiskers grown by annealing, however, very little work has been carried out on whiskers produced by electromigration. In this investigation aluminum whiskers formed by electromigration were studied with a transmission electron microsope to determine their crystallographic orientation.


Author(s):  
J. A. Slinkman

Present day very large scale integrated circuit (VLSI) technology requires accurate knowledge of the spatial extent in three dimensions (3D) of active impurity dopants which have been purposely incorporated into the device structures. The active region of a typical device, where most electrical conduction is confined, is engineered to contain dopants such as As, B, or P in a concentration range of 1015 to 1020 cm−3. It is necessary to control the variation of the dopant "profiles" to a resolution of 100 nm for device reliability. The devices themselves occupy a footprint of, typically, 10 um2.Except in 1D, it has been impossible to achieve a high degree of precision in the metrology of dopant profiles in actual device structures. Existing methods which have been developed for 2D dopant profiling, such as junction-staining or TEM, generally yield only qualitative information and are destructive measurements. Secondary ion mass spectrometry (SIMS) yields quantitative data but the technique is time and labor intensive, but it, too, is destructive.


2014 ◽  
Vol 1692 ◽  
Author(s):  
Steve H. Kilgore ◽  
Dieter K. Schroder

ABSTRACTThe electromigration lifetimes of a very large quantity of passivated electroplated Au interconnects were measured utilizing high-resolution in-situ resistance monitoring equipment. Application of moderate accelerated stress conditions with current density limited to 2 MA/cm2 and oven temperatures in the range of 300°C to 375°C prevented large Joule-heated temperature gradients and electrical overstress failures. A Joule-heated Au film temperature increase of 10°C on average was determined from measured temperature coefficients of resistance (TCRs). A failure criterion of 50% resistance degradation was selected to avoid thermal runaway and catastrophic open circuit failures. All Au lifetime distributions followed log-normal statistics. An activation energy of 0.80 ± 0.05 eV was measured from constant-current electromigration tests at multiple temperatures. A current density exponent of 1.91 ± 0.03 was extracted from multiple current densities at a single constant temperature.


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