scholarly journals Off-Design Modelling of ORC Turbines for Geothermal Application

2021 ◽  
Vol 312 ◽  
pp. 11015
Author(s):  
Pietro Ungar ◽  
Zekeriya Özcan ◽  
Giampaolo Manfrida ◽  
Özgür Ekici ◽  
Lorenzo Talluri

In this study, turbine modelling of a geothermal sourced organic Rankine cycle (ORC) power plant is aimed. Thermodynamic model of the plant is constructed with the help of design and off-design plant data from an existing two-cycle power plant in southwestern Anatolia. Utilizing statistical analysis tools such as maximum likelihood estimation and probability distribution, plant variables are obtained within their standard deviations. Stodola curves and probability calculations demonstrate that both turbines are most likely to have two stages. Average losses are 2.3 MW and 1.2 MW from Turbine-I and Turbine-II respectively throughout the different seasons. After the determination of losses, overall turbine efficiencies demonstrate a reverse trend with increasing reduced mass flow rate. This may be associated with the increased choking of the turbine. Correlations estimate rather fixed efficiency values at off-design conditions (84% for Turbine-I and 77% for Turbine-II); that is an expected outcome since these correlations are influenced mainly by the design isentropic efficiency, which is a constant value. On the other hand, these correlations are most likely to be proposed for non-choking conditions which are invalid for off-design conditions of existing ORC turbines. Datapoint dispersion in Turbine-II does not demonstrate a strong correlation with physical constraints such as -pressure ratio and reduced mass flow rate- as it does for Turbine-I; this phenomenon may need further attention for future work.

Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1105 ◽  
Author(s):  
Carlo Carcasci ◽  
Lapo Cheli ◽  
Pietro Lubello ◽  
Lorenzo Winchler

This paper presents an off-design analysis of a gas turbine Organic Rankine Cycle (ORC) combined cycle. Combustion turbine performances are significantly affected by fluctuations in ambient conditions, leading to relevant variations in the exhaust gases’ mass flow rate and temperature. The effects of the variation of ambient air temperature have been considered in the simulation of the topper cycle and of the condenser in the bottomer one. Analyses have been performed for different working fluids (toluene, benzene and cyclopentane) and control systems have been introduced on critical parameters, such as oil temperature and air mass flow rate at the condenser fan. Results have highlighted similar power outputs for cycles based on benzene and toluene, while differences as high as 34% have been found for cyclopentane. The power output trend with ambient temperature has been found to be influenced by slope discontinuities in gas turbine exhaust mass flow rate and temperature and by the upper limit imposed on the air mass flow rate at the condenser as well, suggesting the importance of a correct sizing of the component in the design phase. Overall, benzene-based cycle power output has been found to vary between 4518 kW and 3346 kW in the ambient air temperature range considered.


Processes ◽  
2019 ◽  
Vol 7 (2) ◽  
pp. 113 ◽  
Author(s):  
Mochamad Surindra ◽  
Wahyu Caesarendra ◽  
Totok Prasetyo ◽  
Teuku Mahlia ◽  
Taufik

Binary cycle experiment as one of the Organic Rankine Cycle (ORC) technologies has been known to provide an improved alternate scenario to utilize waste energy with low temperatures. As such, a binary geothermal power plant simulator was developed to demonstrate the geothermal energy potential in Dieng, Indonesia. To better understand the geothermal potential, the laboratory experiment to study the ORC heat source mechanism that can be set to operate at fixed temperatures of 110 °C and 120 °C is conducted. For further performance analysis, R245fa, R123, and mixed ratio working fluids with mass flow rate varied from 0.1 kg/s to 0.2 kg/s were introduced as key parameters in the study. Data from the simulator were measured and analyzed under steady-state condition with a 20 min interval per given mass flow rate. Results indicate that the ORC system has better thermodynamic performance when operating the heat source at 120 °C than those obtained from 110 °C. Moreover, the R123 fluid produces the highest ORC efficiency with values between 9.4% and 13.5%.


2021 ◽  
Vol 897 (1) ◽  
pp. 012003
Author(s):  
L F Patiño ◽  
U Azimov ◽  
C P Tavera-Ruiz ◽  
J M Castellanos ◽  
P Gauthier-Maradei ◽  
...  

Abstract This research study develops the design and model of a Solar Organic Rankine Cycle (SORC) coupled to a bio-digester for small-scale generation in rural areas, in Betulia, Colombia. Moreover, the model is optimised employing a Genetic Algorithm with the software Matlab and the thermodynamic library CoolProp. The objective variables were the mass flow rate of the working fluid, the pressure and temperature of the expander inlet, the solar collectors’ type and the temperature of the water circuit for the bio-digester. The results indicate an overall efficiency between 8.42 and 9.45% with a Levelized Cost of Energy (LCE) between 3.85 and 5.63 £/W. Additionally, the power output is directly related to the mass flow rate of the working fluid. Likewise, increasing the scale of the SORC decreases the LCE. Finally, the results suggest that a superheated fluid reduces the efficiency and the LCE and can deliver more heat to the bio-digester. It is advisable the utilisation of a scroll expander and a counter-flow plate exchanger with a Direct Vapour Generation configuration. The model is a flexible tool capable of integrating more equations and components, with the evaluation of different fitness functions.


Energies ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2950
Author(s):  
Vinod Kumar ◽  
Liqiang Duan

Coal consumption and CO2 emissions are the major concerns of the 21st century. Solar aided (coal-fired) power generation (SAPG) is paid more and more attention globally, due to the lesser coal rate and initial cost than the original coal-fired power plant and CSP technology respectively. In this paper, the off-design dynamic performance simulation model of a solar aided coal-fired power plant is established. A 330 MW subcritical coal-fired power plant is taken as a case study. On a typical day, three various collector area solar fields are integrated into the coal-fired power plant. By introducing the solar heat, the variations of system performances are analyzed at design load, 75% load, and 50% load. Analyzed parameters with the change of DNI include the thermal oil mass flow rate, the mass flow rate of feed water heated by the solar energy, steam extraction mass flow rate, coal consumption, and the plant thermal efficiency. The research results show that, as DNI increases over a day, the coal saving rate will also increase, the maximum coal saving rate reaches up to 5%, and plant thermal efficiency reaches 40%. It is analyzed that the SAPG system gives the best performance at a lower load and a large aperture area.


Author(s):  
Ali Mohammadi ◽  
Masoud Boroomand

This paper presents the design procedure of a ducted contra-rotating axial flow fan and investigates the flow behavior inside it using ANSYS CFX-15 flow solver. This study investigates parameters such as pressure ratio, inlet mass flow rate and efficiency in different operating points. This system consists of two rotors with an outer diameter of 434 mm and an inner diameter of 260 mm which rotate contrary to each other with independent nominal rotational speeds of 1300 rpm. Blades’ maximum thickness and rotational speeds of each rotor will be altered as well as the axial distance between the two rotors to investigate their effect on the overall performance of the system. Designed to deliver a total pressure ratio of 1.005 and a mass flow rate of 1.8 kg/s at nominal rotational speeds, this system proves to be much more efficient compared to the conventional rotor-stator fans. NACA-65 airfoils are used in this analysis with the necessary adjustments at each section. Inverse design method is used for the first rotor and geometrical constraints are employed for the second one to have an axial inlet and outlet flow without using any inlet or outlet guide vanes. Using free vortex swirl distribution method, characteristic parameters and the necessary data for 3D generation of this model are obtained. The appropriate grid is generated using ATM method in ANSYS TurboGrid and the model is simulated in CFX-15 flow solver by employing k-ε turbulence model in the steady state condition. Both design algorithm and simulation analysis confirm the high anticipated efficiency for this system. The accuracy of the design algorithm will be explored and the most optimum operating points in different rotational speed ratios and axial distances will be identified. By altering the outlet static pressure of the system, the characteristic map is obtained.


Energy ◽  
2016 ◽  
Vol 107 ◽  
pp. 725-733 ◽  
Author(s):  
Rafał Laskowski ◽  
Adam Smyk ◽  
Janusz Lewandowski ◽  
Artur Rusowicz ◽  
Andrzej Grzebielec

Author(s):  
Hemant Kumar ◽  
Chetan S. Mistry

Abstract The Supercritical carbon-dioxide Brayton cycle main attraction is due to the Supercritical characteristic of the working fluid, carbon-dioxide (SCO2). Some of the advantages of using SCO2 are relatively low turbine inlet temperature, the compression work will be low, and the system will be compact due to the variation of thermodynamic properties (like density, and specific heat ratio) of SCO2 near the critical point. SCO2 behave more like liquid when its state is near the critical point (Total Pressure = 7.39 MPa, Total Temperature = 305 K), operating compressor inlet near critical point can minimize compression work. For present study the centrifugal compressor was designed to operate at 75,000 rpm with pressure ratio (P.R) = 1.8 and mass flow rate = 3.53 kg/s as available from Sandai report. Meanline design for centrifugal compressor with SCO2 properties was done. The blade geometry was developed using commercial CAD Ansys Bladegen. The flow domain was meshed using Ansys TurboGrid. ANSYS CFX was used as a solver for present numerical study. The thermodynamic properties of SCO2 were imported from the ANSYS flow material library using SCO2.RPG [NIST thermal physics properties of fluid system]. In order to ensure the change in flow physics the mesh independence study was also conducted. The present paper discuss about the performance and flow field study targeting different mass flow rates as exit boundary condition. The comparison of overall performance (Pressure Ratio, the Blade loading, Stage efficiency and Density variation) was done with three different mass flow rates. The designed and simulated centrifugal compressor meets the designed pressure rise requirement. The variation of mass flow rate on performance of centrifugal compressor was tend to be similar to conventional centrifugal compressor. The paper discusses about the effect of variation in density, specific heat ratio and pressure of SCO2 with different mass flow outlet condition. The performance map of numerical study were validated with experiment results and found in good agreement with experimental results. The change in flow properties within the rotor flow passage are found to be interesting and very informative for future such centrifugal compressor design for special application of SCO2 Brayton cycle. 80% mass flow rate has given better results in terms of aerodynamic performance. Abrupt change in thermodynamic properties was observed near impeller inlet region. Strong density variations are observed at compressor inlet.


Author(s):  
Pau Cutrina Vilalta ◽  
Hui Wan ◽  
Soumya S. Patnaik

Abstract In this paper, we use various regression models and Artificial Neural Network (ANN) to predict the centrifugal compressor performance map. Particularly, we study the accuracy and efficiency of Gaussian Process Regression (GPR) and Artificial Neural Networks in modelling the pressure ratio, given the mass flow rate and rotational speed of a centrifugal compressor. Preliminary results show that both GPR and ANN can predict the compressor performance map well, for both interpolation and extrapolation. We also study the data augmentation and data minimzation effects using the GPR. Due to the inherent pressure ratio data distribution in mass-flow-rate and rotational-speed space, data augmentation in the rotational speed is more effective to improve the ANN performance than the mass flow rate data augmentation.


Author(s):  
Héctor J. Bravo ◽  
José C. Ramos ◽  
César Celis

Abstract The intermittency of renewable energies continues to be a limitation for their more widespread application because their large-scale storage is not yet practical. Concentrating solar power (CSP) has the possibility of thermally storing this energy to be used in times of higher demand at a more feasible storage price. The number of concentrated solar energy related projects have grown rapidly in recent years due to the advances in the associated solar technology. Some of the remaining issues regarding the associated high investment costs can be solved by integrating the solar potential into fossil fuel generation plants. An integrated solar combined cycle system (ISCCS) tends to be less dependent to climatic conditions and needs less capital inversion than a CSP system, letting the plant be more reliable and more economically feasible. In this work thus, two technologies of solar concentration (i) parabolic trough cylinder (PTC) and (ii) solar tower (ST) are initially integrated into a three-pressure levels combined cycle power plant. The proposed models are then modeled, simulated and properly assessed. Design and off design point computations are carried out taking into account local environmental conditions such as ambient temperature and direct solar radiation (DNI). The 8760 hourly-basis simulations carried out allow comparing the thermal and economic performance of the different power plant configurations accounted for in this work. The results show that injecting energy into the cycle at high temperatures does not necessarily imply a high power plant performance. In the studied plant configurations, introducing the solar generated steam mass flow rate at the evaporator outlet is slightly more efficient than introducing it at cycle points where temperatures are higher. At design point conditions thus, the plant configuration where the referred steam mass flow rate is introduced at the evaporator outlet generates 0.42% more power than those in which the steam is injected at higher cycle temperatures. At off design point conditions this value is reduced to 0.37%. The results also show that the months with high DNI values and those with low mean ambient temperatures are not necessarily the months which lead to the highest power outputs. In fact a balance between these two parameters, DNI and ambient temperature, leads to an operating condition where the power output is the highest. All plant configurations analyzed here are economically feasible, even so PTC related technologies tend to be more economically feasible than ST ones due to their lower investment costs.


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