Effect of filler volume fraction on mechanical strength and failure mode of aluminium bonded with epoxy-based adhesive

2018 ◽  
Author(s):  
Khairul Anam ◽  
Anindito Purnowidodo
Membranes ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 58
Author(s):  
Ali Zamani ◽  
F. Handan Tezel ◽  
Jules Thibault

Membrane-based processes are considered a promising separation method for many chemical and environmental applications such as pervaporation and gas separation. Numerous polymeric membranes have been used for these processes due to their good transport properties, ease of fabrication, and relatively low fabrication cost per unit membrane area. However, these types of membranes are suffering from the trade-off between permeability and selectivity. Mixed-matrix membranes, comprising a filler phase embedded into a polymer matrix, have emerged in an attempt to partly overcome some of the limitations of conventional polymer and inorganic membranes. Among them, membranes incorporating tubular fillers are new nanomaterials having the potential to transcend Robeson’s upper bound. Aligning nanotubes in the host polymer matrix in the permeation direction could lead to a significant improvement in membrane permeability. However, although much effort has been devoted to experimentally evaluating nanotube mixed-matrix membranes, their modelling is mostly based on early theories for mass transport in composite membranes. In this study, the effective permeability of mixed-matrix membranes with tubular fillers was estimated from the steady-state concentration profile within the membrane, calculated by solving the Fick diffusion equation numerically. Using this approach, the effects of various structural parameters, including the tubular filler volume fraction, orientation, length-to-diameter aspect ratio, and permeability ratio were assessed. Enhanced relative permeability was obtained with vertically aligned nanotubes. The relative permeability increased with the filler-polymer permeability ratio, filler volume fraction, and the length-to-diameter aspect ratio. For water-butanol separation, mixed-matrix membranes using polydimethylsiloxane with nanotubes did not lead to performance enhancement in terms of permeability and selectivity. The results were then compared with analytical prediction models such as the Maxwell, Hamilton-Crosser and Kang-Jones-Nair (KJN) models. Overall, this work presents a useful tool for understanding and designing mixed-matrix membranes with tubular fillers.


2007 ◽  
Vol 361-363 ◽  
pp. 903-906 ◽  
Author(s):  
R. Gabbrielli ◽  
I.G. Turner ◽  
Chris R. Bowen

The demand in the medical industry for load bearing materials is ever increasing. The techniques currently used for the manufacture of such materials are not optimized in terms of porosity and mechanical strength. This study adopts a microstructural shape design approach to the production of open porous materials, which utilizes spatial periodicity as a simple way to generate the models. A set of triply periodic surfaces expressed via trigonometric functions in the implicit form are presented. A geometric description of the topology of the microstructure is necessary when macroscopic properties such as mechanical strength, stiffness and isotropy are required to be optimised for a given value of volume fraction. A distinction between the families of structures produced is made on the basis of topology. The models generated have been used successfully to manufacture both a range of structures with different volume fractions of pores and samples of functional gradient material using rapid prototyping.


2020 ◽  
Vol 1012 ◽  
pp. 14-19
Author(s):  
Michelle Souza Oliveira ◽  
Fabio da Costa Garcia Filho ◽  
Fernanda Santos da Luz ◽  
Artur Camposo Pereira ◽  
Luana Cristyne da Cruz Demosthenes ◽  
...  

Composite materials are being extensively studied for ballistic armor. Their main advantage is connected to the possibility of deeply reducing weight and costs by maintaining high performances in terms of strength and security. Epoxy composites are reinforced with natural fibers which are replacing other synthetic reinforcement materials. Composites are prepared using polymers as matrix material because of ease of production with different reinforcements. The mechanical strength of the natural fiber reinforced polymer composites has been compared with synthetic fiber reinforced polymer composites and it is found that for achieving equivalent mechanical strength of the material, the volume fraction of the natural fiber should be much higher than synthetic fiber. This work being an experimental study on untreated “as received” fique fabric-reinforced epoxy composites, to demonstrate the potential of this renewable source of natural fiber for use in a number of applications.


2020 ◽  
Vol 88 (3) ◽  
Author(s):  
M. R. O’Masta ◽  
V. S. Deshpande

Abstract Composites comprising a high-volume fraction of stiff reinforcements within a compliant matrix are commonly found in natural materials. The disparate properties of the constituent materials endow resilience to the composite, and here we report an investigation into some of the mechanisms at play. We report experiments and simulations of a prototype laminated composite system comprising silicon layers separated by polymer interlayers, where the only failure mechanism is the tensile fracture of the brittle silicon. Two failure modes are observed for such composites loaded in three-point bending: failure under the central roller in (i) the top ply (in contact with the roller) or (ii) the bottom ply (free surface). The former mode is benign with the beam retaining load carrying capacity, whereas the latter leads to catastrophic beam failure. Finite element (FE) simulations confirm this transition in failure mode and inform the development of a reduced order model. Good agreement is shown between measurements, FE simulations, and reduced order predictions, capturing the effects of material and geometric properties on the flexural rigidity, first ply failure mode, and failure load. A failure mechanism map for this system is reported that can be used to inform the design of such laminated composites.


2020 ◽  
Vol 74 (6) ◽  
pp. 655-660
Author(s):  
Sebastián Tognana ◽  
Cristian D'Angelo ◽  
Walter Salgueiro ◽  
Susana Montecinos

A laser-induced breakdown spectroscopy (LIBS) technique was used to evaluate the filler content in particulate epoxy–copper composites. A potential application for a direct and fast measurement of the filler in composites through the LIBS results is suggested using calibrated samples. The methodology used in this work makes possible the incorporation of LIBS as a quantitative technique for the study of particle metal-filled epoxy composites, providing a method to obtain a direct estimation of the filler volume fraction.


2013 ◽  
Vol 86 (2) ◽  
pp. 218-232 ◽  
Author(s):  
Y. Fukahori ◽  
A. A. Hon ◽  
V. Jha ◽  
J. J. C. Busfield

ABSTRACT The modulus increase in rubbers filled with solid particles is investigated in detail here using an approach known widely as the Guth–Gold equation. The Guth–Gold equation for the modulus increase at small strains was reexamined using six different species of carbon black (Printex, super abrasion furnace, intermediate SAF, high abrasion furnace, fine thermal, and medium thermal carbon blacks) together with model experiments using steel rods and carbon nanotubes. The Guth–Gold equation is only applicable to such systems where the mutual interaction between particles is very weak and thus they behave independently of each other. In real carbon black–filled rubbers, however, carbon particles or aggregates are connected to each other to form network structures, which can even conduct electricity when the filler volume fraction exceeds the percolation threshold. In the real systems, the modulus increase due to the rigid filler deviates from the Guth–Gold equation even at a small volume fraction of the filler of 0.05–0.1, the deviation being significantly greater at higher volume fractions. The authors propose a modified Guth–Gold equation for carbon black–filled rubbers by adding a third power of the volume fraction of the blacks to the equation, which shows a good agreement with the experimental modulus increase (G/G0) for six species of carbon black–filled rubbers, where G and G0 are the modulus of the filled and unfilled rubbers, respectively; ϕeff is the effective volume fraction; and S is the Brunauer, Emmett, Teller surface area of the blacks. The modified Guth–Gold equation indicates that the specific surface volume ()3 closely relates to the bound rubber surrounding the carbon particles, and therefore this governs the reinforcing structures and the level of the reinforcement in carbon black–filled rubbers.


PAMM ◽  
2004 ◽  
Vol 4 (1) ◽  
pp. 223-224
Author(s):  
Thomas Kletschkowski ◽  
Uwe Schomburg ◽  
Albrecht Betram

2006 ◽  
Vol 313 ◽  
pp. 105-108 ◽  
Author(s):  
Lian Meng Zhang ◽  
Mei Juan Li ◽  
Qiang Shen ◽  
T. Li ◽  
M.Q. Yu

Aluminum nitride-boron nitride (AlN/BN) composite ceramics were prepared by spark plasma sintering (SPS). The sintering behaviors of AlN/BN composites with 5~15% volume fraction of BN were studied. The influences of BN content, as well as the sintering temperature on the density, microstructure, mechanical strength, thermal conductivity and machinability of the composites were also investigated. The results showed that the full densification of AlN/BN composite ceramics could be realized by SPS technique at the temperature no higher than 1800°C for 3 minutes. The thermal conductivity of AlN/BN composites is in the range of 66~79W/mK, and AlN/BN composites can be cut or drilled by carbides or even steel tools when BN content is 15% volume fraction. The mechanical strength of AlN/BN composites is about 330MPa and is not remarkably affected by the addition of BN. The improvement of mechanical properties of AlN/BN composite ceramics is due to the fine and homogenous microstructure developed in the SPS process.


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