Wear and oxidation resistance of composite coatings fabricated on Ti-6Al-4V by laser alloying with nitrogen and silicon

2005 ◽  
Vol 38 (23) ◽  
pp. 4217-4221 ◽  
Author(s):  
Y S Tian ◽  
C Z Chen ◽  
L X Chen ◽  
Q H Huo
Keyword(s):  
Oxidation Resistance ◽  
Composite Coatings ◽  
Laser Alloying ◽  
Alloying With Nitrogen

scholarly journals Preparation of MCrAlY–Al2O3 Composite Coatings with Enhanced Oxidation Resistance through a Novel Powder Manufacturing Process

2019 ◽  
Vol 28 (3) ◽  
pp. 433-443 ◽  
Author(s):  
Mingwen Bai ◽  
Bo Song ◽  
Liam Reddy ◽  
Tanvir Hussain
Keyword(s):  
Oxidation Resistance ◽  
Manufacturing Process ◽  
Composite Powder ◽  
Composite Coatings ◽  
Submicron Particles ◽  
Second Phase ◽  
Mcraly Coatings ◽  
Powder Feedstock ◽  
Enhanced Oxidation ◽  
Powder Manufacturing

Abstract MCrAlY–Al2O3 composite coatings were prepared by high-velocity oxygen fuel thermal spraying with bespoke composite powder feedstock for high-temperature applications. Powder processing via a suspension route was employed to achieve a fine dispersion of α-Al2O3 submicron particles on the MCrAlY powder surface. This was, however, compromised by ~ 50% less flowability of the feedstock during spraying. Nevertheless, the novel powder manufacturing process introduced in this study has shown potential as an alternative route to prepare tailored composite powder feedstock for the production of metal matrix composites. In addition, the newly developed MCrAlY–Al2O3 composite coatings exhibited superior oxidation resistance, compared to conventional MCrAlY coatings, with the formation of nearly exclusively Al2O3 scale after isothermal oxidation at 900 °C for 10 h. The addition of α-Al2O3 particles in the MCrAlY coatings as a second phase was found to have promoted the formation of YAG oxides (YxAlyOz) during spraying and also accelerated the outwards diffusion of Al, which resulted in enhanced oxidation resistance.

High-Temperature Oxidation Resistance of Electroless Ni-P-ZrO2 Composite Coatings

2011 ◽  
Vol 686 ◽  
pp. 569-573 ◽  
Author(s):  
Ming Feng Tan ◽  
Wan Chang Sun ◽  
Lei Zhang ◽  
Quan Zhou ◽  
Jin Ding
Keyword(s):  
High Temperature ◽  
Carbon Steel ◽  
Oxidation Resistance ◽  
High Temperature Oxidation ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Low Carbon ◽  
Temperature Oxidation ◽  
P Matrix ◽  
Electroless Ni

Electroless Ni-P coating containing ZrO2particles was successfully co-deposited on low carbon steel substrate. The surface and cross-sectional micrographs of the composite coatings were observed with scanning electron microscopy (SEM). And the chemical composition of the coating was analyzed with energy dispersive spectroscopy (EDS). The oxidation resistance was evaluated by weight gains during high temperature oxidation test. The results showed that the embedded ZrO2particles with irregular shape uniformly distributed in the entire Ni-P matrix, and the coating showed a good adhesion to the substrate. The weight gain curves of Ni-P-ZrO2composite coatings and Ni-P coating at 923K oxidation experiments were in accordance with . The ZrO2particles in Ni-P matrix could significantly enhance the high temperature oxidation resistance of the carbon steel substrate as compared to pure Ni-P coating.

Microstructural characteristics of SiC-B4C reinforced laser alloying composite coatings

2013 ◽  
Vol 20 (4) ◽  
pp. 307-310
Author(s):  
Li Wei
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Fine Particles ◽  
Composite Coatings ◽  
Substrate Surface ◽  
Laser Alloying ◽  
Wear Process ◽  
High Microhardness ◽  
Deep Plowing ◽  
Coating Matrix

AbstractA hard SiC-B4C reinforced composite coating was fabricated by laser alloying of SiC-B4C+Al-Sn-Mo-Y2O3 mixed powders on a Ti-3Al-2V alloy. Al-Sn-Mo mixed powders were first used in the laser alloying technique to improve the wear resistance of titanium alloys. Proper selection of the laser alloying process parameters allows us to obtain a composite coating with a metallurgical combination with substrate. Under the action of Mo, fine particles with high microhardness were produced in the coating matrix and also hindered the formation of adhesion patches and deep plowing grooves during the sliding wear process, leading to the improvement of wear resistance of a titanium alloy substrate surface.

Microstructure and High-Temperature Oxidation of Ni-Si3N4 Composite Coatings by Pulse Electrodeposition

2015 ◽  
Vol 817 ◽  
pp. 421-425
Author(s):  
Kun Zhao ◽  
Wan Chang Sun ◽  
Chun Yu Miao ◽  
Hui Cai ◽  
Ju Mei Zhang ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
High Temperature ◽  
Oxidation Resistance ◽  
High Temperature Oxidation ◽  
Composite Coatings ◽  
X Ray Diffraction ◽  
Temperature Oxidation ◽  
Electro Deposition ◽  
X Ray ◽  
Crystallite Structure

Nickel matrix and Si3N4 micron particles were co-deposited on the aluminum alloy by pulse electro-deposition for high temperature performance. Meanwhile, the oxidation resistance was evaluated through the high temperature oxidation test. The phase structure, micrographs and components of the composite coatings were investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM) together with energy dispersive spectroscopy (EDS) respectively. The results indicated that Si3N4 particles were uniformly distributed across the coating and there were no pores and cracks or other defects at the coating/substrate interface. Ni-Si3N4 composite coatings are characterized by pyramidal micro-crystallite structure. The thickness of Ni-Si3N4 composite coatings were up to 80 μm for 2h. The results also revealed that the Ni-Si3N4 composite coatings presented better oxidation resistance than the pure Ni coating and aluminum alloy at high temperature. After oxidation at 673 K for 8h, the oxidation resistance of Ni-Si3N4 composite coatings presented the improved oxidation resistance behavior compared to pure Ni and the aluminum alloy, respectively.

The Effect of Laser Processed Nano-SiC-Ni Metal Ceramic on the Surface Properties of the Iron-Based Material

2011 ◽  
Vol 52-54 ◽  
pp. 953-958
Author(s):  
Ming Lin You
Keyword(s):  
Comprehensive Evaluation ◽  
Evaluation Model ◽  
Composite Coatings ◽  
Alloy Layer ◽  
Process Conditions ◽  
Alloyed Layer ◽  
Laser Alloying ◽  
Weight Percentage ◽  
Metallurgical Bonding ◽  
Ar Gas

In this article, we have carried out the Ni based self fluxing alloy powder and studied the effect on the laser alloying of 45steel layer which contains different weight percentage of nano-SiC powders. Experimental results show that the alloy layer which obtained by the optimized laser alloying process parameters (I = 38A, V = 100 mm / min, Δf=10mm, Ar gas protection) is smoothness, fineness, hardness and have a good metallurgical bonding. The test of tribological wear experiments shows that the wear capability of Ni-based powder made of laser alloyed layer is more excellent than that of the hardened 40Cr steel. And the tribological wear capability of the Ni-based alloy with SiC made of laser alloyed layer has been further improved. In the same process conditions, the addition of 20% nano-SiC is the best.Salt spray test shows that both the Ni and Ni/SiC composite coatings' corrosion is much stronger than that of the 45steel substrate. But with the added amount of nano-SiC increased the resistance of alloying layer corrosion decreased slightly. Finally, this paper use Grey comprehensive evaluation model to value the quality of the alloy layer. The evaluation vector shows that the laser alloyed layer which added 20% SiC has optimal overall performance.

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