scholarly journals Study on the microstructure of air reactive brazing joint between Al2O3 ceramic and Q235 steel

2021 ◽  
Vol 2125 (1) ◽  
pp. 012071
Author(s):  
Tianpeng Wang ◽  
Mingcheng Sun ◽  
Hongqiang Li ◽  
Shaoyang Xiao ◽  
Yunan Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Oxide Film ◽  
Filler Metal ◽  
Al2o3 Ceramic ◽  
Q235 Steel ◽  
Base Steel

Abstract Q235 steel /Al2O3 ceramics were brazed with Ag-CuO filler metal at 1050°C and held for 15min in air. When brazing Q235 steel and Al2O3 ceramics directly, it was found that serious oxidation occurred on the steel side during the brazing process. Although the joining was realized, a loose oxide film was formed on the surface of the base steel, which affected the mechanical properties of joints. When Q235 steel with aluminized surface was adopted to braze with Al2O3 ceramics, a Al2O3 layer formed on the surface of Q235 steel successfully avoided the oxidation of Q235 steel, and a compact and defection-free joint was obtained. The typical organization of joint was Al2O3/ CuAl2O4/ CuO/ Ag/ CuO/ CuAl2O4 /Al2O3/ FeAl/ FeAl2/ Fe.

scholarly journals Semisolid Compression Brazing of Al50Si Alloy Using Zn-Al-Cu Filler Metal Assisted by SiC Particles

2019 ◽  
Vol 2019 ◽  
pp. 1-10
Author(s):  
Jing Xiao ◽  
Shun Li ◽  
Shuxin Bai ◽  
Degan Xiong ◽  
Yu Tang
Keyword(s):  
Mechanical Properties ◽  
Oxide Film ◽  
Bonding Strength ◽  
Filler Metal ◽  
Strengthening Effect ◽  
Metal Interface ◽  
Sic Particles ◽  
Particle Layer ◽  
Dislocation Strengthening ◽  
Sic Particle

Semisolid compression brazing of Al50Si alloy using Zn-Al-Cu filler metal assisted by SiC particles coating has been developed. The effects of the size and concentration of SiC particles on the microstructure and mechanical properties of the joints were studied. By using 1 μm SiC particles and the concentration of SiC particles increased to 3 g/m2, oxide film on the surface of base metal was completely disrupted and a good bonding strength was obtained. As SiC concentration further increased to 4 g/m2, colonies of SiC particle with nonwetting areas of filler metal formed at the interface, resulting in a decrease in the bonding strength. By using 5 μm SiC particles, the bonding strength was enhanced as SiC concentration increased from 1 g/m2 to 3 g/m2 due to the removal of the oxide film. By further increasing SiC concentration to 16 g/m2, the strength was constantly improved because of the dislocation strengthening effect generated at the SiC particle layer/filler metal interface. When SiC concentration increased to 32 g/m2, nonwetting area appeared inside the SiC particles layer, causing a decrease in the bonding strength.

scholarly journals Analysis of the Microstructure and Mechanical Properties of TiBw/Ti-6Al-4V Ti Matrix Composite Joint Fabricated Using TiCuNiZr Amorphous Brazing Filler Metal

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 875
Author(s):  
Hao Tian ◽  
Jianchao He ◽  
Jinbao Hou ◽  
Yanlong Lv
Keyword(s):  
Mechanical Properties ◽  
Base Metal ◽  
Matrix Composite ◽  
Room Temperature ◽  
Filler Metal ◽  
Ceramic Fiber ◽  
Tensile Fracture ◽  
Alloy Matrix ◽  
Composite Joint ◽  
Secondary Cracks

TiB crystal whiskers (TiBw) can be synthesized in situ in Ti alloy matrix through powder metallurgy for the preparation of a new type of ceramic fiber-reinforced Ti matrix composite (TMC) TiBw/Ti-6Al-4V. In the TiBw/Ti-6Al-4V TMC, the reinforced phase/matrix interface is clean and has superior comprehensive mechanical properties, but its machinability is degraded. Hence, the bonding of reliable materials is important. To further optimize the TiBw/Ti-6Al-4V brazing technology and determine the relationship between the microstructure and tensile property of the brazed joint, results demonstrate that the elements of brazing filler metal are under sufficient and uniform diffusion, the microstructure is the typical Widmanstätten structure, and fine granular compounds in β phase are observed. The average tensile strength of the brazing specimen is 998 MPa under room temperature, which is 97.3% of that of the base metal. During the high-temperature (400 °C) tensile process, a fracture occurred at the base metal of the highest tensile test specimen with strength reaching 689 MPa, and the tensile fracture involved a combination of intergranular and transgranular modes at both room temperature and 400 °C. The fracture surface has dimples, secondary cracks are generated by the fracture of TiB whiskers, and large holes form when whole TiB whiskers are removed. The proposed algorithm provides evidence for promoting the application of TiBw/Ti-6Al-4V TMCs in practical production.

scholarly journals Effect of Filler Metal Type on Microstructure and Mechanical Properties of Fabricated NiAl Bronze Alloy Using Wire Arc Additive Manufacturing System

Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 513
Author(s):  
Jae Won Kim ◽  
Jae-Deuk Kim ◽  
Jooyoung Cheon ◽  
Changwook Ji
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Additive Manufacturing ◽  
Filler Metal ◽  
Gas Metal Arc Welding ◽  
Metal Wire ◽  
Cold Metal Transfer ◽  
Metal Type ◽  
Cold Metal ◽  
Wire Arc Additive Manufacturing

This study observed the effect of filler metal type on mechanical properties of NAB (NiAl-bronze) material fabricated using wire arc additive manufacturing (WAAM) technology. The selection of filler metal type is must consider the field condition, mechanical properties required by customers, and economics. This study analyzed the bead shape for representative two kind of filler metal types use to maintenance and fabricated a two-dimensional bulk NAB material. The cold metal transfer (CMT) mode of gas metal arc welding (GMAW) was used. For a comparison of mechanical properties, the study obtained three specimens per welding direction from the fabricated bulk NAB material. In the tensile test, the NAB material deposited using filler metal wire A showed higher tensile strength and lower elongation (approx. +71 MPa yield strength, +107.1 MPa ultimate tensile strength, −12.4% elongation) than that deposited with filler metal wire B. The reason is that, a mixture of tangled fine α platelets and dense lamellar eutectoid α + κIII structure with β´ phases was observed in the wall made with filler metal wire A. On the other hand, the wall made with filler metal wire B was dominated by coarse α phases and lamellar eutectoid α + κIII structure in between.

Evaluation of Repair Welding Influence on GH3535 Superalloy Microstructure and Mechanical Properties

2016 ◽  
Author(s):  
Chaowen Li ◽  
Shuangjian Chen ◽  
Kun Yu ◽  
Zhijun Li
Keyword(s):  
Mechanical Properties ◽  
Arc Welding ◽  
Weld Seam ◽  
Filler Metal ◽  
Short Term ◽  
Weld Repair ◽  
Repair Welding ◽  
Gas Tungsten Arc ◽  
Rolled Plates ◽  
Carbide Precipitate

GH3535 supperalloy, whose grade of ASME is UNS N10003, is currently considered as a candidate material for solid-fuel and fluid-fuel molten salt reactor in china. During the development of procedures for welding GH3535 superalloy, consideration should always be given to the possibility that repair welding may be necessary. This paper presents weld repairs of GH3535 alloy rolled plates using gas tungsten arc welding with filler metal. The purpose of this work is to evaluate the low heat input process for weld repair of GH3535 alloy plates about the microstructure features and mechanical properties. The results demonstrated that sound joints without defects could be obtained after weld repairs. Due to repair thermal cycles on the original weld seam, the size of carbide precipitate became large, but repair welding is found to cause no decrease in short-term time-independent strength.

Nanoindentation Characterization of Single-Crystal Silicon With Oxide Film

2021 ◽  
Author(s):  
Lianmin Yin ◽  
Yifan Dai ◽  
Hao Hu
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Oxide Film ◽  
Single Crystal ◽  
Deformation Zone ◽  
Single Crystal Silicon ◽  
Plastic Deformation Zone ◽  
Crystal Silicon ◽  
Ultra Precision

Abstract In order to obtain ultra-smooth surfaces of single-crystal silicon in ultra-precision machining, an accurate study of the deformation mechanism, mechanical properties, and the effect of oxide film under load is required. The mechanical properties of single-crystal silicon and the phase transition after nanoindentation experiments are investigated by nanoindentation and Raman spectroscopy, respectively. It is found that pop-in events appear in the theoretical elastic domain of single-crystal silicon due to the presence of oxide films, which directly leads the single crystal silicon from the elastic deformation zone into the plastic deformation zone. In addition, the mechanical properties of single-crystal silicon are more accurately measured after it has entered the full plastic deformation.

Microstructure and Mechanical Properties of the Wide-Gap Region Brazed with Various Powder Mixing Ratios of Additive to Filler Metal Powders

2006 ◽  
Vol 118 ◽  
pp. 479-484 ◽  
Author(s):  
Yong Hwan Kim ◽  
S.I. Kwun
Keyword(s):  
Mechanical Properties ◽  
Metal Powder ◽  
Room Temperature ◽  
Filler Metal ◽  
Metal Powders ◽  
Powder Mixing ◽  
Factors Affecting ◽  
Mixing Ratios ◽  
Microstructure And Mechanical Properties ◽  
Wide Gap

This study investigated the microstructure and mechanical properties of the wide-gap region brazed with various powder mixing ratios of additive powder (IN738) to filler metal powder (DF4B). The wide-gap brazing process was carried out in a vacuum of 2×10-5 torr at 1230°C for 1 hr. The microstructure of the brazed region was analyzed by FESEM and AES. The wide-gap region brazed with 60wt.% IN738 additive powder and 40 wt.% DF 4B filler metal powder had a microstructure consisting of Ni solid solution + γ' and (Cr, W)2B. The fracture strength of the wide-gap region brazed with 60 wt.% IN738 additive and 40 wt.% DF 4B powder was as high as 832 MPa at room temperature. It was found that the (Cr, W)2B and pores in the brazed region are important microstructural factors affecting the mechanical properties of the wide-gap brazed region.

scholarly journals Microstructures and Mechanical Properties of a Laser-Welded Joint of Ti3Al-Nb Alloy Using Pure Nb Filler Metal

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 785 ◽  
Author(s):  
Lin Wang ◽  
Daqian Sun ◽  
Hongmei Li ◽  
Xiaoyan Gu ◽  
Chengjie Shen
Keyword(s):  
Mechanical Properties ◽  
Solid Solution ◽  
Base Metal ◽  
Joint Strength ◽  
Filler Metal ◽  
Weld Zone ◽  
Strengthening Effect ◽  
Joint Properties ◽  
Microstructures And Mechanical Properties ◽  
Welding System

Ti3Al-Nb alloy (Ti-24Al-15Nb) was welded by a pulsed laser welding system without and with pure Nb filler metal. The results indicated that pure Nb filler metal had profound effects on the microstructures and mechanical properties of the laser-welded joints. The joint without filler metal consisted of the weld zone (α’2 + B2), heat affected zone HAZ1 (α2 + B2), HAZ2 (α2 + O + B2) and base metal (α2 + O + B2), and gas pores were generated in the weld resulting in the deterioration of the joint strength (330 MPa) and elongation (1.9%). When the Nb filler metal was used, the weld microstructure (NbTi solid solution + O + B2) was obtained, and the joint properties were significantly improved, which was associated with the strengthening effect of the NbTi solid solution, O phase precipitation and the slip transmission between O and B2 phases, and the restraining of the formation of martensite (α’2) and gas pores in the weld. The strength (724 MPa) and elongation (5.1%) of the joint increased by 119.4% and 168.4% compared with those of the joint without filler metal, and the joint strength was able to reach 81.7% of the base metal strength (886 MPa). It is favorable to use pure Nb filler metal for improving the mechanical properties of laser-welded Ti3Al-Nb alloy joints.

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