Method for characterization and enhancement of 3D printing by binder jetting applied to the textures quality

2017 ◽  
Vol 37 (2) ◽  
pp. 162-169 ◽  
Author(s):  
Julien Gardan
Keyword(s):  
Image Processing ◽  
3D Printing ◽  
Computer Aided Design ◽  
Product Life Cycle ◽  
Content Type ◽  
Powder Bed ◽  
3D Printed ◽  
Aided Design ◽  
Binder Jetting

Purpose This paper aims to present a technical approach to evaluate the quality of textures obtained by an inkjet during binder jetting in 3D printing on a powder bed through contours detection to improve the quality of the surface printed according to the result of the assembly between the inkjet and a granular product. Design/methodology/approach The manufacturing process is based on the use of computer-aided design and a 3D printer via binder jetting. Image processing measures the edge deviation of a texture on the granular surface with the possibility of implementing a correction in an active assembly through a “design for manufacturing” (DFM) approach. Example application is presented through first tests. Findings This approach observes a shape alteration of the printed image on a 3D printed product, and the work used the image processing method to improve the model according to the DFM approach. Originality/value This paper introduces a solution for improving the texture quality on 3D printed products realized via binder jetting. The DFM approach proposes an active assembly by compensating the print errors in upstream of a product life cycle.

scholarly journals Novel Procedure for Designing and 3D Printing a Customized Surgical Template for Arthrodesis Surgery on the Sacrum

Symmetry ◽  
2018 ◽  
Vol 10 (8) ◽  
pp. 334 ◽  
Author(s):  
Francesco Naddeo ◽  
Alessandro Naddeo ◽  
Nicola Cappetti ◽  
Emilio Cataldo ◽  
Riccardo Militio
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Standard Procedure ◽  
Anatomical Landmarks ◽  
X Rays ◽  
Surgical Template ◽  
3D Printed ◽  
Definition Of ◽  
Aided Design

In this article, the authors propose a novel procedure for designing a customized 3D-printed surgical template to guide surgeons in inserting screws into the sacral zone during arthrodesis surgeries. The template is characterized by two cylindrical guides defined by means of trajectories identified, based on standard procedure, via an appropriate Computer-Aided-Design (CAD)-based procedure. The procedure is based on the definition of the insertion direction by means of anatomical landmarks that enable the screws to take advantage of the maximum available bone path. After 3D printing, the template adheres perfectly to the bone surface, showing univocal positioning by exploiting the foramina of the sacrum, great maneuverability due to the presence of an ergonomic handle, as well as a break system for the two independent guides. These features make the product innovative. Thanks to its small size and the easy anchoring, the surgeon can simply position the template on the insertion area and directly insert the screws, without alterations to standard surgical procedures. This has the effect of reducing the overall duration of the surgery and the patient’s exposure to X-rays, and increasing both the safety of the intervention and the quality of the results.

A Review on Additive Manufacturing of Ceramics

2019 ◽  
Author(s):  
Brooke Mansfield ◽  
Sabrina Torres ◽  
Tianyu Yu ◽  
Dazhong Wu
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Computer Aided Design ◽  
Ceramic Materials ◽  
Complex Geometries ◽  
Laminated Object Manufacturing ◽  
Challenges And Opportunities ◽  
Aided Design ◽  
Binder Jetting

Abstract Additive manufacturing (AM), also known as 3D printing, has been used for rapid prototyping due to its ability to produce parts with complex geometries from computer-aided design files. Currently, polymers and metals are the most commonly used materials for AM. However, ceramic materials have unique mechanical properties such as strength, corrosion resistance, and temperature resistance. This paper provides a review of recent AM techniques for ceramics such as extrusion-based AM, the mechanical properties of additively manufactured ceramics, and the applications of ceramics in various industries, including aerospace, automotive, energy, electronics, and medical. A detailed overview of binder-jetting, laser-assisted processes, laminated object manufacturing (LOM), and material extrusion-based 3D printing is presented. Finally, the challenges and opportunities in AM of ceramics are identified.

scholarly journals Effect of Printing Layer Thickness on the Trueness and Margin Quality of 3D-Printed Interim Dental Crowns

2021 ◽  
Vol 11 (19) ◽  
pp. 9246
Author(s):  
Gülce Çakmak ◽  
Alfonso Rodriguez Cuellar ◽  
Mustafa Borga Donmez ◽  
Martin Schimmel ◽  
Samir Abou-Ayash ◽  
...  
Keyword(s):  
Layer Thickness ◽  
Computer Aided Design ◽  
3D Analysis ◽  
Hybrid Resin ◽  
Dental Crowns ◽  
Alignment Tool ◽  
Occlusal Surfaces ◽  
3D Printed ◽  
Aided Design

The information in the literature on the effect of printing layer thickness on interim 3D-printed crowns is limited. In the present study, the effect of layer thickness on the trueness and margin quality of 3D-printed composite resin crowns was investigated and compared with milled crowns. The crowns were printed in 3 different layer thicknesses (20, 50, and 100 μm) by using a hybrid resin based on acrylic esters with inorganic microfillers or milled from polymethylmethacrylate (PMMA) discs and digitized with an intraoral scanner (test scans). The compare tool of the 3D analysis software was used to superimpose the test scans and the computer-aided design file by using the manual alignment tool and to virtually separate the surfaces. Deviations at different surfaces on crowns were calculated by using root mean square (RMS). Margin quality of crowns was examined under a stereomicroscope and graded. The data were evaluated with one-way ANOVA and Tukey HSD tests. The layer thickness affected the trueness and margin quality of 3D-printed interim crowns. Milled crowns had higher trueness on intaglio and intaglio occlusal surfaces than 100 μm-layer thickness crowns. Milled crowns had the highest margin quality, while 20 μm and 100 μm layer thickness printed crowns had the lowest. The quality varied depending on the location of the margin.

Photolithography-free PDMS stamps for paper microdevice fabrication

2018 ◽  
Vol 24 (2) ◽  
pp. 361-367 ◽  
Author(s):  
R. Hunter Montgomery ◽  
Kelsey Phelan ◽  
Sawyer D. Stone ◽  
Francois Decuir ◽  
Bryant C. Hollins
Keyword(s):  
Rapid Prototyping ◽  
Computer Aided Design ◽  
Pdms Stamp ◽  
Content Type ◽  
3D Printed ◽  
Functional Channel ◽  
On Chip ◽  
Aided Design ◽  
Practical Implications ◽  
Good Agreement

Purpose This paper aims to investigate the applicability of 3D-printed molds to be used as a substitute for photolithography in the formation of polymer-based stamps. It proposes leveraging 3D printing as a rapid prototyping tool to be applied to microfluidic fabrication. Design/methodology/approach Different designs are created using computer-aided design (CAD) software and printed via Makerbot 3D printer. The molds serve as negative reliefs for a PDMS stamp. The stamp is used to apply paraffin wax to chromatography paper, creating hydrophobic barriers and hydrophilic channels. The minimum functional channel widths and barrier widths are determined for the method. Findings The method is demonstrated to be effective for bypassing the more cost-prohibitive photolithography approach for rapid paper microdevice fabrication. This approach produces functional channels that can be used for on-chip analytical assays. The minimum functional barrier widths and minimum functional channel widths are in good agreement with other published methods for paper-based microchannel fabrication. Research limitations/implications The approach cannot generate the high-resolution structures possible with photolithography. Therefore, if higher resolutions are needed for a particular application, this approach is not the best. Practical implications The simplicity of the approach introduces an affordable method to create disposable devices that can be used at the point of testing. Originality/value The paper satisfies a need for inexpensive, rapid prototyping of paper-based devices. The method is simple and can be used as a tool for introducing labs to microfluidics research.

Cataloging the 3D web: the availability of educational 3D models on the internet

2016 ◽  
Vol 34 (2) ◽  
pp. 239-258 ◽  
Author(s):  
Michael Groenendyk
Keyword(s):  
Computer Aided Design ◽  
3D Model ◽  
3D Models ◽  
3D Modelling ◽  
The Internet ◽  
Content Type ◽  
3D Printers ◽  
3D Printed ◽  
The Subject ◽  
Aided Design

Purpose – The number of 3D models available on the internet to both students and educators is rapidly expanding. Not only are the 3D model collections of popular websites like Thingiverse.com growing, organizations such as the Smithsonian Institution and NASA have also recently begun to build collections of 3D models and make these openly accessible online. Yet, even with increased interest in 3D printing and 3D scanning technologies, little is known about the overall structure of the 3D models available on the internet. The paper aims to discuss this issue. Design/methodology/approach – To initiate this project, a list was built of 33 of the most widely used 3D model websites on the internet. Freely downloadable models, as well as models available for purchase or as 3D printed objects were included in the list. Once the list of 33 websites was created, the data for each individual 3D model in the collections was manually assembled and recorded. The titles of the 3D models, keywords, subject headings, license information, and number of views and downloads were recorded, as this information was available. The data were gathered between January and May 2015, and compiled into a CSV database. To determine how online 3D model content relates to a variety of educational disciplines, relevant subject terms for a variety of educational disciples were extracted from the EBSCO database system. With this list of subject terms in hand, the keywords in the CSV database of model information were searched for each of the subject terms, with an automated process using a Perl script. Findings – There have been many teachers, professors, librarians and students who have purchased 3D printers with little or no 3D modelling skills. Without these skills the owners of these 3D printers are entirely reliant on the content created and freely shared by others to make use of their 3D printers. As the data collected for this research paper shows, the vast majority of open 3D model content available online pertains to the professions already well versed in 3D modelling and Computer Aided Design design, such as engineering and architecture. Originality/value – Despite that fact that librarians, teachers and other educators are increasingly using technologies that rely on open 3D model content as educational tools, no research has yet been done to assess the number of 3D models available online and what educational disciplines this content relates to. This paper attempts to fill this gap, providing an overview of the size of this content, the educational disciplines this content relates to and who has so far been responsible for developing this content. This information will be valuable to librarians and teachers currently working with technology such as 3D printers and virtual reality, as well as those considering investing in this technology.

scholarly journals Design and Assembly of a Thin-Plate Mechatronic Atomizer by 3D Printing

Actuators ◽  
2020 ◽  
Vol 9 (4) ◽  
pp. 110
Author(s):  
Chin-Tai Chen ◽  
Hsin-Fang Hsu
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Recent Progress ◽  
Capillary Flow ◽  
Simple Manner ◽  
Small Height ◽  
3D Printed ◽  
Line Widths ◽  
Manufacturing Techniques ◽  
Aided Design

Microfluidic structures and devices have been studied over decades for the transport of liquid through internal channels using versatile microfabrication schemes such as surface and bulk micromachining technologies. One challenge in consideration of the device design involves the breakthrough of microfluidic reservoir and channels being substantially limited in two-dimensional (2D) geometry. However, recent progress of the emerging 3D printing technologies has showed great potential to overcome this problem in a simple manner. This paper comprehensively reports an additive manufacturing of polylactic acid (PLA) layers to significantly improve the complexity in the formation of the 3D microfluidic structures as compared to conventional micro-manufacturing techniques. Moreover, a handheld mechatronic device with a small height of ~10 mm, assembled with a thin planar atomizer and a micro controller, was produced and demonstrated for generation of droplets (~6 μm in diameter). Both the analytical and experimental results indicated that the grids of channel microstructures were simply varied by different line widths (300–500 μm) and spacing (250–400 μm) 3D printed within the device, thereby providing the design capability for capillary flow. In this regard, a variety of complex micro devices fabricated via computer-aided design (CAD) and the 3D printing method could be applied for more applications than ever, such as microfluidic delivery of biomedical materials and health care devices of a small size.

scholarly journals Additive Manufacturing, Modeling and Performance Evaluation of 3D Printed Fins for Surfboards

MRS Advances ◽  
2017 ◽  
Vol 2 (16) ◽  
pp. 913-920 ◽  
Author(s):  
Reece D. Gately ◽  
Stephen Beirne ◽  
Geoff Latimer ◽  
Matthew Shirlaw ◽  
Buyung Kosasih ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Computer Aided Design ◽  
Tracking System ◽  
Fibre Glass ◽  
Wide Range ◽  
3D Printed ◽  
And Performance ◽  
Viable Approach ◽  
Aided Design

ABSTRACTWe demonstrate that Additive Manufacturing (3D printing) is a viable approach to rapidly prototype personalised fins for surfboards. Surfing is an iconic sport that is extremely popular in coastal regions around the world. We use computer aided design and 3D printing of a wide range of composite materials to print fins for surfboards, e.g. ABS, carbon fibre, fibre glass and amorphous thermoplastic poly(etherimide) resins. The mechanical characteristics of our 3D printed fins were found to be comparable to commercial fins. Computational fluid dynamics was employed to calculate longitudinal (drag) and tangential (turning) forces, which are important for surfboard maneuverability, stability and speed. A commercial tracking system was used to evaluate the performance of 3D printed fins under real-world conditions (i.e. surfing waves). These data showed that the surfing performance of surfboards with 3D printed fins is similar to that of surfboards with commercial fins.

scholarly journals A Novel 3D-Printed Device for Precise Percutaneous Placement of Cannulated Compression Screws in Human Femoral Neck Fractures

2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Cheng Long ◽  
Jin-hai Liu ◽  
Xiang-ping Chai ◽  
Xiang-feng Liu ◽  
Zhi-xi Duan
Keyword(s):  
3D Printing ◽  
Femoral Neck ◽  
Proximal Femur ◽  
Computer Aided Design ◽  
Femoral Neck Fractures ◽  
X Ray ◽  
Guide Plate ◽  
Computer Aided ◽  
3D Printed ◽  
Aided Design

Background. The aim of this study was to investigate the application of computer-aided design and 3D printing technology for percutaneous fixation of femoral neck fractures using cannulated compression screws. Methods. Using computed tomography data, an individualized proximal femur model was created with a 3D printer. The reduction of the femoral neck fracture and the placement of the cannulated compression screws were simulated on a computer. A 3D printing guide plate was designed to match the proximal femur. After demonstrating the feasibility of the 3D model before the surgical procedure, the guide needles and cannulated compression screws were inserted with the aid of the 3D-printed guide plate. Results. During the procedure, the 3D-printed guide plate for each patient matched the bone markers of the proximal femur. With the aid of the 3D-printed guide plate, three cannulated compression screws were accurately inserted into the femoral neck to treat femoral neck fractures. After screw placement, intraoperative X-ray examination showed results that were consistent with the preoperative design. The time taken to complete the procedure in the guide plate group was 35.3 ± 2.1   min , the intraoperative blood loss was 6.3 ± 2.8   mL , and X-ray fluoroscopy was only performed 9.1 ± 3.5 times. Postoperative radiographs showed adequate reduction of the femoral neck fractures. The entry point, entry direction, and length of the three cannulated compression screws were consistent with the preoperative design, and the screws did not penetrate the bone cortex. Conclusion. Using computer-aided design and 3D printing technology, personalized and accurate placement of cannulated compression screws can be realized for the treatment of femoral neck fractures. This technique can shorten the time required for the procedure and reduce damage to the femoral neck cortex, intraoperative bleeding, and the exposure of patients and healthcare staff to radiation.

Virtual Simulation and Experimental Verification for 3D-printed Robot Manipulators

Robotica ◽  
2020 ◽  
pp. 1-11
Author(s):  
Jonqlan Lin ◽  
Kuan-Chung Lai
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Low Cost ◽  
Joint Space ◽  
Virtual Simulation ◽  
Computer Aided ◽  
Simulated Motion ◽  
3D Printed ◽  
Aided Design ◽  
The Given

SUMMARY The objective of this work is to construct a robot that is based on 3D printing to meet the low-cost and light structures. The Computer-aided-design model is used with LabVIEW to simulate the given trajectory. Users of the simulation of such methodology can preview the simulated motion and perceive and resolve discrepancies between the planned and simulated paths prior to execution of a task. The advantages of this study are the lack of need to mount extra sensors on realistic robot to measure joint space coordinates, simplifying the hardware. These outcomes can also be used in an undergraduate robotics course.

scholarly journals Integration of 3D printing in computer-aided design and engineering course

2020 ◽  
Vol 9 (4) ◽  
pp. 934
Author(s):  
Mohd Hairi Mohd Zaman ◽  
Mohd Hadri Hafiz Mokhtar ◽  
Mohd Faisal Ibrahim ◽  
Aqilah Baseri Huddin ◽  
Gan Kok Beng
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Engineering Students ◽  
Physical Models ◽  
Global Issues ◽  
Electronic Engineering ◽  
Computer Aided ◽  
Development Goals ◽  
3D Printed ◽  
Aided Design

Engineering students at an undergraduate level typically learn the design aspect and concept through lectures and practical sessions using computeraided software. However, the current computer-aided design and engineering (CAD/CAE) course did not expose the students to apply and relate the latest advanced technologies to solve global issues, for instance as listed in the United Nations Sustainable Development Goals (UN SDG). Therefore, an improved CAD/CAE course taken by the students of the Electrical and Electronic Engineering Programme in Universiti Kebangsaan Malaysia integrates 3D printing and conduct their project based on UN SDG themes. A total of 22 projects was produced, which involves both mechanical and electrical design with some of the physical models were 3D printed. Thus, students able to strengthen their understanding of the design concept through the integration of 3D printing and simultaneously aware of the current global issues.

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