Investigation of thermochemical boriding effect on wear behavior of a GGG 50 quality as-cast ductile iron

2016 ◽  
Vol 68 (4) ◽  
pp. 476-481 ◽  
Author(s):  
Harun Mindivan

Purpose This study aims to investigate the microstructure and the abrasive wear features of the untreated and pack borided GGG 50 quality ductile iron under various working temperatures. Design/methodology/approach GGG 50 quality as-cast ductile iron samples were pack borided in Ekabor II powder at 900°C for 3 h, followed by furnace cooling. Structural characterization was made by optical microscopy. Mechanical characterization was made by hardness and pin-on-disc wear test. Pin-on-disc test was conducted on a 240-mesh Al2O3 abrasive paper at various temperatures in between 25 and 450°C. Findings Room temperature abrasive wear resistance of the borided ductile iron increased with an increase in its surface hardness. High-temperature abrasive wear resistances of the borided ductile iron linearly decreased with an increase in test temperature. However, the untreated ductile iron exhibited relatively high resistance to abrasion at a temperature of 150°C. Originality/value This study can be a practical reference and offers insight into the effects of boriding process on the increase of room temperature wear resistance. However, above 150°C, the untreated ductile iron exhibited similar abrasive wear performance as compared to the borided ductile iron.

Author(s):  
T. R. Uma ◽  
J. B. Simha ◽  
K. Narasimha Murthy

Laboratory abrasive wear tests have been reported on permanent moulded toughened austempered ductile iron. The influence of austempering temperature on the abrasive wear behavior have been studied and discussed. The results indicate that with increase in austempering temperature from 300°C to 350°C, the abrasive wear resistance increased, and as the austempering temperature increased to 400°C, there was reduction in the abrasive wear resistance. These results have been interpreted based on the structural features and graphite morphology.


2020 ◽  
Vol 184 ◽  
pp. 01018
Author(s):  
A Rohit Sai Krishna ◽  
B Vamshi Krishna ◽  
D Harshith ◽  
T Sashank ◽  
Ram Subbiah

This project investigates on salt bath nitriding process in order to improve the wear behavior of the material. This process increases the hardness of the material. The specimens were nitrided at 580°c on three different timing hours such as 60 minutes, 90 minutes & 120 minutes. A pin on disc machine is used to conduct wear test, so that wear loss can be determined. The specimens are to be magnified by metallographic test like scanning electron microscope. The untreated specimen is used to compare with the nitrided specimen. The best specimen is chosen which determines the life of material & improves the better wear resistance. The hardness of untreated material and nitrided material are compared. The material AISI stainless steel has many unique properties but it lacks wear resistance and hardness because of which it has limited applications. By conducting heat treatment operation, the hardness of the material does not improve, but by conducting case hardening process the hardness of the outer case will be high compared to base metal. If the hardness and wear resistance of the material improves the material can be used in wide range of applications.


2020 ◽  
Vol 17 (1) ◽  
pp. 149-166
Author(s):  
Karthikeyan S ◽  
Karunanithi R ◽  
Ashoke Ghosh

PurposeAluminium is the most proficiently and commonly used metal due to its desirable physical, chemical and mechanical properties. When Aluminium reinforced with hard ceramic particles, shows increased strength and good corrosion resistant and wear resistant qualities. In the present investigation, A390 + X vol. % Zro2 (X = 5, 10 and 15) composites have been fabricated through P/M technique.Design/methodology/approachAfter that the microstructural properties are tested by scanning electron microscope (SEM) analysis wear test is performed using pin-on-disc machine.FindingsThe wear conditions of applied load 30N and sliding velocity 1 m/s and track distance 1000m was followed. A390 + 15% Zro2 of surface of the composites unveiled greater hardness when compared with A390 alloy.Originality/valueA390 + 15% Zro2 exhibited superior wear resistance than that of the matrix alloy. Thus the material proves as an excellent solution for applications that requires high wear resistance.


Author(s):  
Yasser Fouad ◽  
Khaled M. Ibrahim ◽  
Brando Okolo

First results of the influence of Equal Channel Angular Pressing (ECAP) on the wear behavior of the magnesium alloy AZ80 have been discussed. The evident grain refinement and redistribution of second phases in the 4 pass processed materials resulted in an increase of the hardness state in the AZ80 alloy. Wear tests conducted on a pin-on-disc set-up revealed better wear resistance for the 4 pass processed materials. Isothermal aging treatment, at 210°C for 10 hrs, of the ECAP processed materials showed that wear resistance properties are improved markedly. For incremental sliding speeds during the wear test, wear rate of the AZ80 alloy was found to increase.


2014 ◽  
Vol 66 (3) ◽  
pp. 452-458 ◽  
Author(s):  
De-Xing Peng

Purpose – This paper aims to compare the wear performance of carbon steel specimens clad with TiC, WC and TiN powders by the gas tungsten arc welding (GTAW) method under optimum processing conditions. Design/methodology/approach – Various ceramic powders (TiC, WC and TiN) with equal percentages by weight were prepared for use as cladding materials to compare their effects on wear resistance. The wear behaviors of different cladding specimens were evaluated with a rotating-type tribometer under dry sliding conditions. The cladding microstructures were characterized by optical microscopy, scanning electron microscopy and X-ray energy dispersive spectrometry. Findings – The experimental results confirmed that the hardness was also much higher in the carbon steel with cladding than in carbon steel without cladding. The pin-on-disc wear test showed that the wear-resistance of ceramics clad with TiC is better than that in ceramics clad with WC or TiN. The wear scar area of the specimen with TiC cladding was only one-tenth that of carbon steel without cladding. Originality/value – The experiments confirm that the cladding surfaces of ceramic particles reduce wear rate and friction.


Wear ◽  
2005 ◽  
Vol 258 (1-4) ◽  
pp. 189-193 ◽  
Author(s):  
Ozgur Celik ◽  
Hayrettin Ahlatci ◽  
E. Sabri Kayali ◽  
Huseyin Cimenoglu

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3389
Author(s):  
Yaping Bai ◽  
Jiale Wei ◽  
Naqing Lei ◽  
Jianping Li ◽  
Yongchun Guo ◽  
...  

Al 7075 alloy, 15 wt.% VN/7075 composites, and 20 wt.% TiB2-TiCx/7075 composites were prepared by ball milling with subsequent hot-pressing sintering. The microstructure, hardness, and wear properties at room temperature to 200 °C of Al 7075-based composites with different reinforcement phases were discussed. The grain uniformity degree values of 15 wt.% VN/7075 composites and 20 wt.% TiB2-TiCx/7075 composites were 0.25 and 0.13, respectively. The reinforcement phase was uniformly distributed in 15 wt.% VN/7075 composites and 20 wt.% TiB2-TiCx/7075 composites, almost no agglomeration occurred. The order of hardness was 20 wt.% TiB2-TiCx/7075 composites (270.2 HV) > 15 wt.% VN/7075 composites (119.5 HV) > Al 7075 (81.8 HV). At the same temperature, the friction coefficient of 15 wt.% VN/7075 composites was the lowest, while the volume wear rate of 20 wt.% TiB2-TiCx/7075 composites was the lowest. With the increase of temperature, the wear mechanism of Al 7075 changed from spalling wear to oxidation wear and adhesion wear. However, the wear mechanisms of 15 wt.% VN/7075 and 20 wt.% TiB2-TiCx/7075 composites changed from abrasive wear at room temperature to wear mechanism (oxidation wear, abrasive wear, and adhesive wear) at medium and low temperature. Comprehensive wear test results indicated that 20 wt.% TiB2-TiCx/7075 composites had excellent tribological properties at medium and low temperature.


2019 ◽  
Vol 36 (1−2) ◽  
Author(s):  
Oskari Haiko ◽  
Vuokko Heino ◽  
David A Porter ◽  
Juha Uusitalo ◽  
Jukka Kömi

Hardness has been considered the main factor controlling the abrasive wear of steels. However, microstructure also affects the wear behavior. Four steels with different microstructures were produced with a Gleeble 3800 thermomechanical simulator and tested for abrasive wear behavior. Different cooling rates and heat treatments were applied to obtain a surface hardness of approximately 450 HV. Mainly tempered martensite, pearlite and some bainite could be observed in the microstructures. Scratch testing with a CETR UMT-2 tribometer was conducted to produce wear tracks. The results revealed that each steel showed distinct wear behavior.


Friction ◽  
2020 ◽  
Author(s):  
Baochao Zheng ◽  
Wei Li ◽  
Xiaohui Tu ◽  
Jiandong Xing ◽  
Suocheng Song

AbstractThe wear interaction of cementite and pearlite in the white cast iron (WCI) was investigated using the two-body abrasive wear test under contact loads of 20, 35, and 50 N. The wear behavior, wear surface morphology, sub-surface structure, and wear resistance were evaluated using X-ray diffraction, microhardness testing, and nano-indentation. The results indicated that when the Cr content was increased from 0 to 4 wt%, there was a significant increase in the microhardness (H) and elasticity modulus (E) of the cementite. This yielded a 15.91%- and 23.6%-reduction in the degree of wear resistance and surface roughness, respectively. Moreover, no spalling and breaking of cementite was observed with increasing Cr content during the wear process, indicating improved wear resistance of the bulk cementite. In addition, the hard phase (cementite) and tough matrix (pearlite) composite structure exhibited a good protective and supporting effect. Thus, it was concluded that the interaction mechanism of the wear phase contributed to the reduction of the wear weight loss of the composite during the wear process. The contribution of the interaction between the hard wear-resistant phase and the tough phase in WCI to the wear resistance decreased with increasing hardness of the pearlite matrix.


2019 ◽  
Vol 116 (6) ◽  
pp. 602 ◽  
Author(s):  
Francisco Vapeani Guerra ◽  
Arnoldo Bedolla-Jacuinde ◽  
Jorge Zuno-Silva ◽  
Ignacio Mejia ◽  
Edgar Cardoso-Legorreta ◽  
...  

The present work analyzes the effect of 0.7%Ti and 1.7%W addition to a 17% chromium white iron in as-cast condition and after destabilization heat treatment. These alloys are commonly used in applications where a high abrasive wear resistance is required. For this reason, in addition to the characterization, a complementary wear test was performed. The alloys were characterized by optical and electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. The simultaneous Ti and W addition promoted the (Ti,W)C primary carbides formation which grow in the early stages of solidification. These carbides were found well distributed in the iron matrix with an average hardness value of 2450 HV. Moreover, tungsten was found partially distributed in the different phases increasing the microhardness by solid solution and refining the eutectic carbide. These microstructural modifications resulted in the increase of the bulk hardness and abrasive wear resistance of the alloyed iron. After destabilization heat treatment, the carbide precipitation and the matrix transformation produced a secondary hardening reducing the wear losses. Based in the results of the present study, the simultaneous addition of these elements to promote the (Ti,W)C carbide formation during solidification represents an effective method to increase the hardness and wear resistance of these kind of alloys via small additions.


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