Investigation of mechanical and fracture behavior of pure and carbon fiber reinforced ABS samples processed by fused filament fabrication process

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Cem Boğa
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
3D Printing ◽  
Mixed Mode ◽  
Fracture Behavior ◽  
Production Method ◽  
Fused Filament Fabrication ◽  
Content Type ◽  
Printing Technique ◽  
3D Printing Technique

Purpose Acrylonitrile butadiene styrene (ABS), as a light and high strength thermoplastic polymer, has found extensive applications in different industries. Fused filament fabrication, known as three-dimensional (3D) printing technique is considered a rapid prototyping technique that is frequently applied for production of samples of ABS material. Therefore, the purpose of this study is to investigate the mechanical and fracture behavior of such materials and the techniques to improve such properties. Design/methodology/approach Experimental and numerical analyses have been conducted to investigate the effects of internal architecture and chopped carbon fiber (CF) fillers on the mechanical properties and mixed mode fracture behavior of the ABS samples made by 3D printing technique. Four different filling types at 70% filling ratios have been used to produce tensile and special fracture test samples with pure and CF filled ABS filaments (CF-ABS) using 3D process. A special fixture has been developed to apply mixed mode loading on fracture samples, and finite element analyses have been conducted to determine the geometric function of such samples at different loading angles. Findings It has been determined that the printing pattern has a significant effect on the mechanical properties of the sample. The addition of 15% CF to pure ABS resulted in a significant increase in tensile strength of 46.02% for line filling type and 15.04% for hexagon filling type. It has been determined that as the loading angle increases from 0° to 90°, the KIC value decreases. The addition of 15% CF increased the KIC values for hexagonal and line filling type by 64.14% and 12.5%, respectively. Originality/value The damage that will occur in ABS samples produced in 3D printers depends on the type, amount, filling speed, filling type, filling ratio, filling direction and mechanical properties of the additives. All these features are clearly dependent on the production method. Even if the same additive is used, the production method difference shows different microstructural parameters, especially different mechanical properties.

scholarly journals Design and mechanical properties of hierarchical isogrid structures validated by 3D printing technique

2019 ◽  
Vol 168 ◽  
pp. 107664 ◽  
Author(s):  
Ming Li ◽  
Changliang Lai ◽  
Qing Zheng ◽  
Bing Han ◽  
Hao Wu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Printing Technique ◽  
3D Printing Technique

Study of Mechanical Properties of 3D Printed Material for Non-Pneumatic Tire Spoke

2021 ◽  
Vol 880 ◽  
pp. 97-102
Author(s):  
Ravivat Rugsaj ◽  
Chakrit Suvanjumrat
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Elastic Material ◽  
Molding Process ◽  
Breaking Strain ◽  
Pneumatic Tire ◽  
Wide Range ◽  
Printing Technique ◽  
3D Printed ◽  
3D Printing Technique

The spokes of airless tire or non-pneumatic tire (NPT) are normally made with thermoplastic polyurethane (TPU), which is highly elastic material, to replace inflation pressure in conventional pneumatic tire. However there are limitation in designing of complex spoke geometries due to difficulty in manufacturing process, which normally involve molding process. Recently, the 3D printing technique has been improved and can be used to create highly complex geometries with wide range of materials. However the mechanical properties of printed spoke structure using 3D printing technique are still required to design and development of NPT. This research aim to study the mechanical properties of TPU while varying in printing conditions. The specimens were prepared from actual NPT spoke using waterjet cutting technique and 3D printing technique according to the testing standard ASTM D412 and D638, respectively. The tensile tests were performed on the specimens with corresponding crosshead speed. The testing speed of 3D printed specimen were also varied to 100 and 200 mm/min to study the effects of strain rate on mechanical properties. The stress-strain relationships were obtained from tensile testing and the important mechanical properties were then evaluated. The mechanical properties of specimens prepared from actual NPT spokes and 3D printed specimens were then compared. The ultimate stress of specimens prepared from actual NPT spokes in radial direction and 3D printed specimens with 100% infill were found to be 32.92 and 25.47 MPa, respectively, while the breaking strain were found to be 12.98 and 10.87, respectively. Thus, the information obtained from this research can be used to ensure the possibility in creating NPT spoke using 3D printing technique based on elastic material such as TPU.

Optimization of Design Process of Fused Filament Fabrication (FFF) 3D Printing

2018 ◽  
Author(s):  
Jaeyoon Kim ◽  
Bruce S. Kang
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
3D Printing ◽  
Design Process ◽  
Design Methodology ◽  
Tool Path ◽  
Fiber Reinforced ◽  
Fused Filament Fabrication ◽  
Principal Directions

Fused Filament Fabrication (FFF) is one of the most common Additive Manufacturing (AM) technologies for thermoplastic materials. PLA, ABS, and nylon have generally been used for prototype development. With the development of carbon fiber reinforced polymer (CFRP) filament for FFF, AM parts with improved strength and functionality can be realized. While mechanical properties of various CFRP have been well studied, design methodology for structural optimization of CFRP parts remains an active research area. In this paper, a systematic optimization of design process of FFF 3D printing methodology is proposed for CFRP. Starting with standard coupon specimen tests including tensile, bending, and creep tests to obtain mechanical properties of CFRP. Finite element analyses (FEA) are conducted to find principal directions of the AM part and computed principal directions are utilized as fiber orientations. Then, the connecting lines of principal directions are used to develop a customized tool-path in FFF 3D printing to extrude fibers aligned with principal directions. Since currently available infill-patterns in 3D printing cannot precisely draw customized lines, a specific tool-path algorithm has been developed to distribute fibers with the desired orientations. To predict/assess mechanical behavior of the AM part, 3D printing process was simulated followed by FEA to obtain the anisotropic structural behavior induced by the customized tool-path. To demonstrate the design/manufacturing methodology, spur gears of a ball milling machine were selected as a case study and carbon fiber reinforced nylon filament was chosen as the AM materials. Relevant compression tests were conducted to assess their performance compared with those printed at regular tool-path patterns. Preliminary results show that CFRP gear printed by customized tool-path has about 8% higher stiffness than those printed by regular patterns. Also, flow distribution of printed fibers was verified using scanning electron microscope (SEM). SEM images showed that approximately 91% of fibers were oriented as intended. In summary, assisted by FEA, a customized 3D printing tool-path for CFRP has been developed with a case study to verify the proposed AM design methodology.

Study of Properties of 3D Printed Short Carbon Fiber Composite

2020 ◽  
Vol 841 ◽  
pp. 182-187
Author(s):  
Nathathai Saithongkum ◽  
Karuna Tuchinda
Keyword(s):  
Composite Material ◽  
Carbon Fiber ◽  
3D Printing ◽  
Fiber Composite ◽  
Fiber Direction ◽  
Carbon Fiber Composite ◽  
Short Carbon Fiber ◽  
Printing Technique ◽  
Short Carbon ◽  
3D Printing Technique

The properties of composite materials do not depend only on the properties of raw materials but also other parameters such as volume fraction, geometry, dimension and material distribution etc. Carbon fiber reinforced polymer is one of the top choices of composite material because carbon fiber has light weigh with high tensile strength. For fiber-based composite such as carbon fiber composite, directions of carbon fiber with respect to loading direction could also affect to the strength of composite material under load. In this work, the properties of short carbon fiber-resin composite were investigated (fiber length of 0.2 mm.) with two different fiber orientations, i.e. 0 and 90 degrees to applied load. The 3D printing technique was employed in order to control carbon fiber direction and minimize material loss leading to material cost reduction. It was found that 3D printing technique could control direction of fiber in most case. However, at area with high curvature, the unexpected fiber direction was observed due to post hot process during which material flow was expected. It should also be noted that fiber path during 3D printing process may be very crucial as it could result in low strength local area due to low fiber density. This area could promote stress concentration leading to final fracture.

scholarly journals STRUCTURAL APPLICATION OF 3D PRINTING TECHNOLOGIES: MECHANICAL PROPERTIES OF PRINTED POLYMERIC MATERIALS / KONSTRUKCINIS 3D SPAUSDINIMO TECHNOLOGIJŲ TAIKYMAS: SPAUSDINTŲ POLIMERINIŲ MEDŽIAGŲ MECHANINĖS SAVYBĖS

2018 ◽  
Vol 10 (0) ◽  
pp. 1-8 ◽  
Author(s):  
Olena Shkundalova ◽  
Arvydas Rimkus ◽  
Viktor Gribniak
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Polymeric Materials ◽  
Acrylonitrile Butadiene Styrene ◽  
Tensile Tests ◽  
Building Structures ◽  
Printing Technique ◽  
Printed Materials ◽  
Printing Direction ◽  
3D Printing Technique

Additive manufacturing and modern printing technologies using polymeric materials extend the limits of industrial production and encourage applying 3D printing technique in many fields. An item of any shape and size limited only by the printing pad of particular equipment can be reproduced from a variety of materials. Polymers is the object of this research. It is known that mechanical properties of the printed elements are closely related with the manufacturing technology and vary significantly depending on the chosen production parameters such as printing temperature, velocity, and infill density. Depending on the purpose, a particular type of polymer can be used in structural analysis. This work considers mechanical properties of four thermoplastic polymeric materials widely used for prototyping: polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), high impact polystyrene (HIPS), and polyethylene terephthalate (PETG). The study is focused on two fundamental mechanical characteristics, tensile strength and modulus of elasticity, of the printed material. Dumbbell-shaped samples were made of the PLA, ABS, HIPS and PETG polymers using 3D printing technique with the same filling density (≈ 20%) of the entry level. The tensile tests were carried out in Laboratory of Innovative Building Structures at Vilnius Gediminas Technical University. The predominant effect of the printing direction on the mechanical properties of the printed materials was demonstrated in this study. The corresponding experimental characteristics are presented in the manuscript. Santrauka Modernūs gamybos procesai ir spausdinimo technologijos, naudojant polimerines medžiagas, plečia pramoninės gamybos ribas bei skatina taikyti 3D spausdinimo technologijas daugelyje sričių. Tokios technologijos leidžia gaminti bet kokios formos elementus iš įvairių medžiagų, o jų dydį lemia tik naudojamos spausdinimo įrangos galimybės. Pagrindinis šio tyrimo objektas – polimerinės medžiagos. Spausdintų elementų iš polimerinių medžiagų mechaninės savybės glaudžiai siejamos su gamybos technologija ir gali stipriai varijuoti keičiant gamybos proceso parametrus – spausdinimo temperatūrą, greitį, užpildo tankį. Polimero tipas kartu su jo mechaninėmis savybėmis parenkamas atsižvelgiant į konstrukcinį uždavinį. Šiame darbe nagrinėjamos plačiai prototipų gamyboje taikomų termoplastinių polimerinių medžiagų – polietileno rūgšties (PLA), akrilonitrilo butadieno stireno (ABS), polistireno (HIPS) ir polietileno tereftalato (PETG) – mechaninės savybės. Tyrime dėmesys skiriamas dviem pagrindinėms mechaninėms medžiagų charakteristikoms – tempiamajam stipriui ir tamprumo moduliui. Taikant 3D spausdinimo technologiją buvo pagaminti kaulo formos bandiniai iš PLA, ABS, HIPS ir PETG medžiagų. Bandinių užpildo tankis siekė ≈ 20 % paviršiaus spausdinimo sluoksnio tankio. Elementų tempimo bandymai atlikti Inovatyvių statybinių konstrukcijų laboratorijoje Vilniaus Gedimino technikos universitete. Šiame tyrime buvo parodyta spausdinimo krypties įtaka spausdintų medžiagų mechaninėms savybėms. Taip pat pateiktos eksperimentiškai nustatytos polimerinių medžiagų mechaninės savybės.

scholarly journals NUMERICAL AND MECHANICAL ANALYSES OF A 3D-PRINTED TITANIUM TRABECULAR DENTAL IMPLANT

2017 ◽  
Vol 57 (3) ◽  
pp. 218-228
Author(s):  
Luboš Řehounek ◽  
Aleš Jíra
Keyword(s):  
Mechanical Properties ◽  
Numerical Model ◽  
3D Printing ◽  
Prostheses And Implants ◽  
Trabecular Structure ◽  
Compression Tests ◽  
A Value ◽  
Printing Technique ◽  
3D Printed ◽  
3D Printing Technique

The main focus of this paper is to investigate and describe a novel biomaterial structure. The trabecular structure has only recently been recognized as a viable alternative for prostheses and implants and seems to have very promising biocompatibility and mechanical properties. The 3D printing technique was used to create test specimens. These specimens were then tested by nanoindentation and tensile and compression tests. A numerical model was created and curve-fitted to represent the mechanical behavior of the trabecular structure. A significant reduction in the values of Young’s modulus <em>E</em> was observed. The values of <em>E</em> for conventional implant materials are approximately 110–120GPa and the trabecular structure reached a value just below 1GPa. The next effort will be to apply the model onto a real implant. It is the “four leaf clover” implant variant by authors F. Denk Jr., A. Jíra and F. Denk Sr.

scholarly journals A New Polymer-Based Mechanical Metamaterial with Tailorable Large Negative Poisson’s Ratios

Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1492 ◽  
Author(s):  
Shanshi Gao ◽  
Weidong Liu ◽  
Liangchi Zhang ◽  
Asit Kumar Gain
Keyword(s):  
Mechanical Properties ◽  
Cylindrical Shell ◽  
Stress Concentration ◽  
3D Printing ◽  
Mechanical Metamaterials ◽  
Printing Technique ◽  
Poisson's Ratios ◽  
Poisson’S Ratios ◽  
3D Printing Technique ◽  
Significant Attention

Mechanical metamaterials have attracted significant attention due to their programmable internal structure and extraordinary mechanical properties. However, most of them are still in their prototype stage without direct applications. This research developed an easy-to-use mechanical metamaterial with tailorable large negative Poisson’s ratios. This metamaterial was microstructural, with cylindrical-shell-based units and was manufactured by the 3D-printing technique. It was found numerically that the present metamaterial could achieve large negative Poisson’s ratios up to −1.618 under uniaxial tension and −1.657 under uniaxial compression, and the results of the following verification tests agreed with simulation findings. Moreover, stress concentration in this new metamaterial is much smaller than that in most of existing re-entrance metamaterials.

scholarly journals Ankle-Foot Orthosis Made by 3D Printing Technique and Automated Design Software

2017 ◽  
Vol 2017 ◽  
pp. 1-6 ◽  
Author(s):  
Yong Ho Cha ◽  
Keun Ho Lee ◽  
Hong Jong Ryu ◽  
Il Won Joo ◽  
Anna Seo ◽  
...  
Keyword(s):  
3D Printing ◽  
Stress Test ◽  
Automated Design ◽  
Ease Of Use ◽  
Foot Drop ◽  
Fused Filament Fabrication ◽  
Printing Technique ◽  
3D Printed ◽  
Design Software ◽  
3D Printing Technique

We described 3D printing technique and automated design software and clinical results after the application of this AFO to a patient with a foot drop. After acquiring a 3D modelling file of a patient’s lower leg with peroneal neuropathy by a 3D scanner, we loaded this file on the automated orthosis software and created the “STL” file. The designed AFO was printed using a fused filament fabrication type 3D printer, and a mechanical stress test was performed. The patient alternated between the 3D-printed and conventional AFOs for 2 months. There was no crack or damage, and the shape and stiffness of the AFO did not change after the durability test. The gait speed increased after wearing the conventional AFO (56.5 cm/sec) and 3D-printed AFO (56.5 cm/sec) compared to that without an AFO (42.2 cm/sec). The patient was more satisfied with the 3D-printed AFO than the conventional AFO in terms of the weight and ease of use. The 3D-printed AFO exhibited similar functionality as the conventional AFO and considerably satisfied the patient in terms of the weight and ease of use. We suggest the possibility of the individualized AFO with 3D printing techniques and automated design software.

Sign in / Sign up

Export Citation Format

Share Document