Investigations of tribodynamic characteristics of chrome steel pin against plain and textured surface cast iron discs in lubricated conditions

2019 ◽  
Vol 16 (4) ◽  
pp. 560-568 ◽  
Author(s):  
Roop Lal ◽  
R.C. Singh
Keyword(s):  
Cast Iron ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Friction And Wear ◽  
Lubricating Oil ◽  
Textured Surface ◽  
Interface Stability ◽  
Content Type ◽  
Chrome Steel ◽  
Plain Surface

Purpose The purpose of this paper was to carry out an experimental study to investigate tribodynamics at the interface of chrome steel pin with the plain and textured surface cast iron discs in a fully flooded condition. Design/methodology/approach A friction and wear tester (tribometer) was used for conducting the experiment at different operating parameters. Lubricating oil used in this experiment was SAE-15W40, which directly supplied at the interface and ensured a fully flooded lubricating condition. Measurements of different parameters, such as friction coefficient, the rate of wear, the amplitude of vibration, rise in temperature and intensity of sound, were considered at different loads. The input parameters were taken in a range viz. Loads from 1.9 MPa to 3.1 MPa, sliding speeds from 2 to 10 m/s and distance travelled ranged from 1000 to 5000 m. Findings In the investigation, it was found that there was a decrease in friction coefficient and wear rate at the interface formed by the chrome steel pin with textured surface cast iron disc when compared with friction coefficient and wear rate at the interface formed by the chrome steel pin and the plain surface disc of cast iron. Originality/value Also, it was inferred that temperature, vibration and noise level, at the interface formed by the chrome steel pin and plain surface cast iron disc, increased, which governed the interface stability. The novelty of this investigation lies in the identification of the parameters on which interface stability depends.

Friction and Wear Performance of the New Ceramic Anti-Wear Agent Containing N-B-Mo under Various Loads

2020 ◽  
Vol 1001 ◽  
pp. 169-174
Author(s):  
Xu Guo Huai ◽  
Xiao Wei Fan
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Friction And Wear ◽  
Friction Pair ◽  
Optical Microscope ◽  
Lubricating Oil ◽  
Wear Property ◽  
X Ray Diffraction ◽  
The Coefficient Of Friction ◽  
Lubricating Property

The friction and wear experiment employed M-2000 friction and wear tester which friction pair made up of Q235//GCr15 steel, and lubricating oil which contains 3% new N-B-Mo ceramic anti-wear agent was adopted as the medium. The effect of content of new ceramic anti-wear agent on friction and wear property was investigated by using X-Ray diffraction (XRD), optical microscope (OM), et al, and the mechanism of ceramic anti-wear agent was also analyzed. The results showed that in the range of 50-300N load, the friction coefficient is basically related to the size of the load, and the greater the load, the greater the coefficient of friction, the size of the wear rate is not simply increased as the load increases. The wear rate was lowest when the load was 200N. Under this load, the new N-B-Mo ceramic anti-wear agent was generated BN phase which has self-lubricating property at worn surface, reduce the friction coefficient of Q235//GCr15 friction pair and the wear rate of Q235 steel, plays an anti-friction and anti-wear role.

Preparation and tribological properties of PI oil-bearing material with controllable pore size

2017 ◽  
Vol 69 (2) ◽  
pp. 88-94 ◽  
Author(s):  
Zhining Jia ◽  
Yanhong Yan ◽  
Weizheng Wang
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Porous Material ◽  
Porous Materials ◽  
Pore Size ◽  
Wear Testing ◽  
Lubricating Oil ◽  
Content Type ◽  
Study Results ◽  
Bearing Materials

Purpose The content of pore-foaming agent directly affects pore characteristics and oil-absorption properties of polyimide (PI) porous materials, which further influence the tribological performance of PI pore material. This research paper aims to discuss these issues. Design/methodology/approach Thermal vacuum molding technology was adopted to prepare PI porous material with different structures by changing the content of the pore-forming agent to control pore size and porosity of the PI material. PI oil-bearing materials were obtained by vacuum oil immersion. The tribological experiments of PI oil-bearing materials were conducted on the CETR friction and wear testing machine. Findings The study results showed that PI porous material with a specific structure can be obtained by controlling the content of a pore-forming agent. In a certain range, with the increase in the content of the pore-forming agent, the average pore size and porosity increased, also the oil content increased, which means that the friction coefficient and wear rate decreased to a very large extent, and antifriction and wear resistant properties of the PI porous materials greatly improved. When the content of the pore-forming agent exceeds 8 per cent, the wear rate and friction coefficient of the PI porous materials began to increase. Originality/value Because the complexity of the tribological system consists of lubricating oil, porous material and friction pair, the physical understanding of the mechanism of this process remains limited. Therefore, the present research was undertaken to identify the phenomena involved, which will provide practical guidance for the tribological application in the field of bearing parts.

Experimental study of friction and wear characteristics of titanium alloy (Ti-6Al-4V) under lubricated sliding condition

2014 ◽  
Vol 66 (2) ◽  
pp. 174-183 ◽  
Author(s):  
Mukund Dutt Sharma ◽  
Rakesh Sehgal
Keyword(s):  
Wear Rate ◽  
Friction And Wear ◽  
Normal Load ◽  
Wear Particle ◽  
Lubricating Oil ◽  
Wear Behaviour ◽  
Content Type ◽  
Factorial Method ◽  
Average Wear ◽  
En 31

Purpose – In the present study, an attempt has been made to examine friction and wear behaviour of Ti-6Al-4V alloy sliding against EN-31 steel under lubricative media of common commercial grade oil (hydrol-68). The paper aims to discuss these issues. Design/methodology/approach – Tribological properties of Ti-6Al-4V under hydrol-68 as lubricative media are measured using multi-tribo tester. Lubricating oil samples at different normal loads have also been analysed with the help of laser net fines (LNF) as per ISO 4406:1999. Experiments have been designed by two level full factorial method. Findings – Experimental results indicate that the wear rate of Ti-6Al-4V alloy decreases as sliding speed increases. But it shows typical transition characteristics as the normal load increases; till 30 N wear rate decreases then it increases from 30 to 50 N. Also for all loads and at every speed, the average wear increases as the sliding distance increases. The average coefficient of friction of the Ti-6Al-4V alloy decreases with the increase in sliding velocity and normal load. Lubricating oil analysis indicates that the maximum wear particle size (5-15 μm) was obtained at a normal load of 50 N. Originality/value – This paper shows that considerable reduction in friction and wear is achieved by using common grade oil hydrol-68 as lubricative media. Further, the analysis of lubricating oil using LNF at different normal loads indicates the co-existence of various wear phenomena such as cutting, fatigue, and sliding wear simultaneously.

Study on high-temperature wear and mechanism of Al-Si/graphite composites prepared by the die-casting process

2020 ◽  
Vol 72 (10) ◽  
pp. 1153-1158 ◽  
Author(s):  
Yafei Deng ◽  
Xiaotao Pan ◽  
Guoxun Zeng ◽  
Jie Liu ◽  
Sinong Xiao ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Peer Review ◽  
Die Casting ◽  
Casting Machine ◽  
Injection Pressure ◽  
Casting Process ◽  
Matrix Alloy ◽  
Content Type ◽  
The Matrix

Purpose This paper aims to improve the tribological properties of aluminum alloys and reduce their wear rate. Design/methodology/approach Carbon is placed in the model at room temperature, pour 680°C of molten aluminum into the pressure chamber, and then pressed it into the mold containing carbon felt through a die casting machine, and waited for it to cool, which used an injection pressure of 52.8 MPa and held the same pressure for 15 s. Findings The result indicated that the mechanical properties of matrix and composite are similar, and the compressive strength of the composite is only 95% of the matrix alloy. However, the composite showed a low friction coefficient, the friction coefficient of Gr/Al composite is only 0.15, which just is two-third than that of the matrix alloy. Similarly, the wear rate of the composite is less than 4% of the matrix. In addition, the composite can avoid severe wear before 200°C, but the matrix alloy only 100°C. Originality/value This material has excellent friction properties and is able to maintain this excellent performance at high temperatures. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2019-0454/

Friction and Wear Behaviors of Solid Lubricants/Polyimide Composites in Liquid Mediums

2010 ◽  
Vol 654-656 ◽  
pp. 2763-2766 ◽  
Author(s):  
Li Wen Mu ◽  
Xin Feng ◽  
Yi Jun Shi ◽  
Huai Yuan Wang ◽  
Xiao Hua Lu
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Tribological Properties ◽  
Alkaline Solution ◽  
Dry Friction ◽  
Friction And Wear ◽  
Solid Lubricants ◽  
Polyimide Composites ◽  
Inorganic Fillers ◽  
Ptfe Composites

The tribological properties of polyimide (PI) composites reinforced with graphite or MoS2 sliding in liquid alkali and water as well as dry friction were investigated using a ring-on-ring tester. The results show that the friction coefficient (μ) and wear rate (W) for both graphite/PI and MoS2/PI composites in different liquid mediums are μdry>μwater >μalkali and Wwater>Wdry >Walkali. Results also indicate that the friction coefficient and wear rate of the PI composites filled with different solid lubricants are μMoS2 >μgraphite and W MoS2 >Wgraphite in different liquid mediums. In addition, the hydrophobic inorganic fillers are fit for the reinforcement of polymer-based composites sliding in liquid mediums. It is also concluded from the authors’ work that the wear rate and friction coefficient of polymer-based (such as PI, PTFE) composites in the alkali lubricated conditions is lowest among all the friction conditions. This may be attributed to the ionic hydration in the alkaline solution.

Water Absorption, Friction and Wear Behaviors of Polypropylene Composites Filled with Hydroxyapatite

2017 ◽  
Vol 733 ◽  
pp. 60-64
Author(s):  
Munir Tasdemir ◽  
Ozkan Gulsoy
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Water Absorption ◽  
Polymer Composites ◽  
Friction And Wear ◽  
Wear Properties ◽  
Polypropylene Composites ◽  
Friction And Wear Properties

In the present work, the friction and wear properties of Polypropylene (PP) based composites filled with Hydroxyapatite (HA) particles were studied. Fillers contents in the PP were 10, 20, and 30 wt%. The effects of hydroxyapatite ratio on the water absorption, friction and wear properties of the polymer composites is presented. The result showed that the addition of HA to the composite changed the water absorption, friction coefficient and wear rate.

Experimental study on friction coefficient and temperature rise of heavy-load grease-lubricated spherical plain bearings with surface texture

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jinlong Shen ◽  
Tong Zhang ◽  
Jimin Xu ◽  
Xiaojun LIU ◽  
Kun Liu
Keyword(s):  
Friction Coefficient ◽  
Temperature Rise ◽  
Surface Texture ◽  
Tribological Performance ◽  
Textured Surface ◽  
Textured Surfaces ◽  
Roughness Parameters ◽  
Heavy Load ◽  
Friction Coefficients ◽  
Content Type

Purpose This paper aims to improve the tribological performance of grease-lubricated spherical plain bearings (SPBs) under heavy load, dimple-type textures were prepared by laser on the outer surface of the inner ring. The influence of roughness parameters of a textured surface on reducing friction coefficient and temperature rise was also explored. Design/methodology/approach This study adopts a laser processing method to fabricate dimple-type textures. Three-dimensional roughness parameters were used to characterize the textured surfaces. The friction coefficients of five SPBs with surface texture and one original commercially available SPB without surface texture under different nominal loads were measured on a self-established test rig. The data of temperature rise were obtained by nine embedded thermal couples. Findings The results indicate that SPBs with textures generally exhibit lower friction coefficients than the original SPB without textures. The dimple depth has a significant influence on improving the tribological performance, which coincides with the analysis by surface roughness parameters. A textured surface with negative Ssk and high Vvc has the minimum temperature rise. Originality/value As it is too difficult to arrange sensors into heavy-load SPBs, there are few reports about the temperature characteristics. Through nine embedded thermal couples, the distribution of temperature rise on the inner ring of SPBs was given in this study. The positive effect of surface texture on reducing temperature rise and friction coefficient was verified, which is beneficial for the design of heavy-load SPBs.

Tribological behavior of UHMWPE in water lubrication: the effect of molding temperature

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Xincong Zhou ◽  
Chaozhen Yang ◽  
Jian Huang ◽  
Xueshen Liu ◽  
Da Zhong ◽  
...  
Keyword(s):  
Molecular Weight ◽  
Friction Coefficient ◽  
Friction And Wear ◽  
Wear Loss ◽  
Content Type ◽  
Molding Temperature ◽  
Melting Temperatures ◽  
Ultra High Molecular Weight ◽  
Wear Tests ◽  
Friction And Wear Tests

Purpose Ultra-high molecular weight polyethylene (UHMWPE) is adopted in water-lubricated bearings for its excellent performance. This paper aims to investigate the tribological properties of UHMWPE with a molecular weight of 10.2 million (g mol‐1) under different molding temperatures. Design/methodology/approach The UHMWPE samples were prepared by mold pressing under constant pressure and different molding temperatures (140°C, 160°C, 180°C, 200°C, 220°C). The friction and wear tests in water were conducted at the RTEC tribo-tester. Findings The friction coefficient and wear loss decreased first and rose later with the increasing molding temperature. The minimums of the friction coefficient and wear loss were found at the molding temperatures of 200°C. At low melting temperatures, the UHMWPE molecular chains could not unwrap thoroughly, leading to greater abrasive wear. On the other hand, high melting temperatures will cause the UHMWPE molecular chains to break up and decompose. The optimal molding temperatures for UHMWPE were found to be 200°C. Originality/value Findings are of great significance for the design of water-lubricated UHMWPE bearings.

scholarly journals Fabrication and Tribological Properties of Copper Matrix Solid Self-Lubricant Composites Reinforced with Ni/NbSe2 Composites

Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1854
Author(s):  
Fei-xia Zhang ◽  
Yan-qiu Chu ◽  
Chang-sheng Li
Keyword(s):  
Powder Metallurgy ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Tribological Properties ◽  
Friction And Wear ◽  
Copper Matrix ◽  
Wear Properties ◽  
Disk Friction ◽  
Friction Reducing ◽  
Properties Of Composites

This paper presents a facile and effective method for preparing Ni/NbSe2 composites in order to improve the wettability of NbSe2 and copper matrix, which is helpful in enhancing the friction-reducing and anti-wear properties of copper-based composites. The powder metallurgy (P/M) technique was used to fabricate copper-based composites with different weight fractions of Ni/NbSe2, and tribological properties of composites were evaluated by using a ball-on-disk friction-and-wear tester. Results indicated that tribological properties of copper-based composites were improved by the addition of Ni/NbSe2. In particular, copper-based composites containing 15 wt.% Ni/NbSe2 showed the lowest friction coefficient (0.16) and wear rate (4.1 × 10−5 mm3·N−1·m−1) among all composites.

Sliding wear characteristics of grey cast iron as affected by the type and fraction of solid lubricants in oil

2014 ◽  
Vol 66 (5) ◽  
pp. 569-578
Author(s):  
B.K. Prasad
Keyword(s):  
Cast Iron ◽  
Wear Rate ◽  
Sliding Wear ◽  
Frictional Heating ◽  
Solid Lubricants ◽  
Grey Cast Iron ◽  
Wear Behaviour ◽  
Specific Response ◽  
Content Type ◽  
Grey Cast

Purpose – The purpose of the paper is to assess the influence of the volume fraction solid lubricants like talc lead and graphite in oil separately and in combination towards controlling the sliding wear behaviour of a grey cast iron and understand the factors controlling the response of the material in a given set of experimental conditions. Design/methodology/approach – The composition of the lubricating medium (oil) has been changed by dispersing 5 per cent graphite, talc and lead particles separately and in combination. Sliding wear tests were conducted on grey cast iron samples over a range of applied pressures. Parameters determined were wear rate and frictional heating. The wear behaviour of the samples was further substantiated through the features of wear surfaces, subsurface regions and debris particles. Material removal mechanisms and factors responsible for a specific response of the samples have also been analysed. Findings – The wear rate increased with increasing applied pressure. Addition of graphite and lead to the oil separately or in combination brought about a reduction in the wear rate of the samples; talc and talc + lead produced a reverse trend. Temperature near the specimen surface increased with test duration and applied pressure. The test environment influenced the frictional heating in a manner similar to that of the wear rate. Adhesion and abrasion were observed to be the operating material removal mechanisms. Smearing of the solid lubricating phase and delamination resulting from cracking tendency also controlled the wear response. Research limitations/implications – Oil is a very popular lubricant used in engineering applications involving friction and wear. Solid lubricants are used along with the oil. The nature, characteristics and content of the solid lubricants very much control the performance. Limited information is available pertaining to assessing the influence of the type and fraction of solid lubricants in the oil towards controlling the wear behaviour of cast irons (popularly known tribomaterials). The present study enables to understand the effectiveness of talc, lead and graphite in oil towards governing the wear characteristics of cast iron and analyse wear mechanisms and controlling parameters. Practical implications – Graphite and talc are available in nature in abundance. Graphite is a popularly known solid lubricant, while talc is less explored. Lead is also well-known as a solid lubricant but poses health hazard in practice due to its toxic nature. The present study explores the lubricating capability of talc when mixed with oil separately or in combination with lead and graphite towards controlling the wear response of a grey cast iron. It enables to understand the factors responsible for the specific response of talc. Social implications – Assessment of the lubricating potential of talc as a possible substitute to lead is important in view of the toxic nature of the latter. If successful, the exercise could enable to replace lead with talc. Originality/value – The present manuscript is an original piece of the author's research work.

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