Effect of T6 heat treatment and artificial aging on mechanics and fatigue properties of A356.0 aluminum alloy produced by 350 rpm centrifugal casting

Author(s):  
Priyo Tri Iswanto ◽  
Hasan Akhyar ◽  
Viktor Malau ◽  
Suyitno ◽  
Reza Wirawan
2020 ◽  
Vol 991 ◽  
pp. 86-93
Author(s):  
Priyo Tri Iswanto ◽  
Akhyar Hasan ◽  
Aditya Janata ◽  
Luthfi Muhammad Mauludin ◽  
Hizba Muhammad Sadida

Fatigue behavior of A356 aluminum alloy for motorcycle rim was experimentally investigated based on T6 heat treatment and artificial aging. The high speed of 1,100 rpm from centrifugal casting was used in this study. The pouring temperature at 750 °C was employed and the preheated temperature at 250 °C was applied on the mold. The solution heat treatment of the sample was conducted for 4 hours at 540 o C before it immersed into the water for rapid cooling at room temperature. This step followed by natural aging treatment at 30 °C and artificial aging treatment at 150 °C, 175 °C, and 200 °C for 2 hours, respectively. It is found that increasing centrifugal casting speed into 1,100 rpm combined with heat treatment and artificial aging temperature can significantly increase not only its mechanical properties but also the fatigue life of motorcycle wheel made of A356 aluminum alloy. This experiment proved that the lowest fatigue crack growth rate obtained with this method was at temperature of 175°C.


2014 ◽  
Vol 875-877 ◽  
pp. 1397-1405 ◽  
Author(s):  
G. Dinesh Babu ◽  
M. Nageswara Rao

Cast aluminum alloy 354 is used extensively for production of critical automobile components, owing to its excellent castability and attractive combination of mechanical properties after heat-treatment. With the advent of higher performance engines, there has been a steady demand to further improve the mechanical behavior of the castings made of the alloy, among others, through improvements in processing. The present study explores the possibility of improving tensile properties of the alloy by adopting certain non-conventional aging treatments. The non-conventional treatments include aging cycles similar to T6I4 and T6I6 referred to in the published literature, artificial aging in two steps instead of in single step and artificial aging preceded by various natural aging times. The results show that none of these non-conventional treatments leads to improvement of all tensile properties compared to the standard T61 treatment. Significant hardening takes place in the alloy due to natural aging. Changing the time of natural aging preceding artificial aging was found to have little effect on tensile properties.


2011 ◽  
Vol 480-481 ◽  
pp. 433-436
Author(s):  
Mu Meng ◽  
Zhi Min Zhang ◽  
Jian Min Yu ◽  
Xin Kai Li

Aluminum alloy 7A04 compressed at high deformation temperature and large deformation is applied in two different heat treatment (T5 and T6), then microstructure and properties of the alloy after heat treatment are investigated. The mechanical properties are studied by means of the tensile testing and the hardness testing. The microstructure characteristics and the fractorgraphy analysis are respectively investigated with optical microscopy and SEM. The experimental results indicate that after T6 heat treatment, the second-phase particles dispersed in the matrix, which can efficiently improving the strength of the alloy, but reduced the toughness. After T5 heat treatment, the coarse and discontinuous second-phase is distributed along the grain boundary, which can lead to the low strength and high toughness because of the lack of the strengthening phase in the grains. The fracture appearance is intercrystalline fracture after T6 heat treatment, and dimple transgranular fracture after T5 heat treatment.


Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 173 ◽  
Author(s):  
Xin He ◽  
Qinglin Pan ◽  
Hang Li ◽  
Zhiqi Huang ◽  
Shuhui Liu ◽  
...  

Three different aging treatments including single-aging, delayed-aging, and pre-aging were carried out on 6082 extruded profiles after solution heat treatment, then their hardness, tensile strength, and microstructure were tested. The experimental results reveal that the properties and microstructure changes during single-aging. Based on this, the negative effects of room temperature delay and the results of short-term pre-aging treatments used in the experiment to improve this phenomenon have been concluded.


Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1205
Author(s):  
Li ◽  
Yan ◽  
Wang ◽  
Li ◽  
Liu ◽  
...  

In this paper, the effect of heat treatment (solution treatment and artificial aging) on the microstructure and properties of as-cast Al5Si1Cu0.5Mg aluminum alloy and its composite reinforced with 1.5 wt.% SiC particles was studied. The results showed that at 520 °C the optimal solution time for the aluminum alloy and its composite is 9 h and 6 h, respectively. After solution treatment, the microstructure of these two materials consists of a uniform distribution of nearly spherical eutectic Si and skeletal γ phase, furthermore, the composite eutectic Si phase is smaller and γ phase is more dispersed. After artificial aging at 175 °C for 6 h, the microstructure of the composite is more dispersed and finer than that of the aluminum alloy on the whole and Al2Cu is precipitated. After heat treatment, the microhardness, ultimate tensile strength, and elongation of the aluminum alloy and its composite are higher than those of the as-casts. At the same time, the morphology of tensile fracture surface changes very much from a large area of cleavage plane to a large number of dimples and the tearing ridges become thicker for both the aluminum alloy and its composite.


2008 ◽  
Vol 141-143 ◽  
pp. 385-390 ◽  
Author(s):  
D.S. Kim ◽  
C.G. Kang ◽  
S.M. Lee

This study demonstrated nanoindentation techniques of investigating the effects of size and feature in a microstructure on the mechanical properties of rheology-forged aluminum alloy. Mechanical properties and tribological characteristics of rheology-forged Al2024 wrought aluminum alloy in terms of T6 heat treatment were investigated by varying the aging time by nanoindentation and nanoscratch techniques. By nanoindentation/nanoscratch tests and atomic force microscopy, it was demonstrated that the 4 hour aged material exhibites the highest hardness because of the intermediate precipitate phase θ″, which was precipitated by T6 heat treatment at 495°C. Moreover, the friction coefficients in the precipitates in the eutectic phase region were lower than those in the primary α phase region.


2010 ◽  
Vol 303-304 ◽  
pp. 31-38
Author(s):  
M.A. Abdel-Rahman ◽  
Alaa El-Deen ◽  
Alaa El-Deen A. El-Nahhas ◽  
Yahia A. Lotfy ◽  
Emad A. Badawi

Many aluminum-based alloys are strengthened by a heat treatment process known as age hardening. The aim of this work was to produce a high-strength 6xxx series aluminum alloy by adjusting the processing conditions, namely solutionizing and artificial aging. It consists of heating the alloy to a temperature at which the soluble constituents will form an homogeneous mass by solid diffusion, holding the mass at that temperature until diffusion takes place, then quenching the alloy rapidly to retain the homogeneous condition. In the quenched condition, heat-treated alloys are supersaturated solid solutions that are comparatively soft and workable, and unstable; depending upon the composition. After solution treatment and quenching, hardening is achieved either at room temperature (natural aging) or by precipitation heat treatment at a suitable temperature (artificial aging). Precipitation heat treatments are generally low-temperature long-term processes. Temperatures range from 115 to 190°C and times vary from 5 to 48 h. Choice of time-temperature cycles for precipitation heat treatment should receive careful consideration. The objective is to select the cycle that produces the optimum precipitate size and distribution pattern. The mechanical characterization of heat-treatable 6xxx (Al-Mg-Si-Cu based) 6063 wrought aluminum alloys was studied. Their effects were investigated in terms of the microstructure, using positron annihilation lifetime techniques and mechanical properties monitoring via Vickers hardness measurements. The hardness is the resistance of a material to plastic deformation, which gives it the ability to resist deformation when a load is applied. The greater the hardness of the material, the greater the resistance it has to deformation. The hardness of 6063 alloy has its maximum value (58) when aged for 8 hours at 175oC after quenching from 520oC; which is the solution temperature of this alloy. The hardness conformed to the literature. We also test the aging ability of the 1xxx aluminum alloy: 1050.


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