Thermal EHL of Rough Rolling/Sliding Line Contacts Using a Mixture of Two Fluids at Dynamic Loads

2002 ◽  
Vol 124 (4) ◽  
pp. 709-715 ◽  
Author(s):  
Punit Kumar ◽  
S. C. Jain ◽  
S. Ray
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Dynamic Loading ◽  
Coefficient Of Friction ◽  
Contact Region ◽  
Dynamic Loads ◽  
Maximum Pressure ◽  
Moving Surface ◽  
Line Contacts ◽  
Rough Rolling

The behavior of the thermal elastohydrodynamic lubrication film in rough rolling/sliding line contacts at dynamic loads is investigated numerically. The lubricant is assumed to be a mixture of Newtonian and Ree-Eyring fluids. The results show that the maximum pressure in the contact region undergoes a noteworthy change with time due to dynamic loading and the effect of moving surface roughness. The variation of minimum film thickness and coefficient of friction with the composition of the lubricant is found to be dependent upon the reference viscosity ratio. The superposition of the effects of moving surface roughness and dynamic loading is shown to determine the behavior of time dependent film thickness and coefficient of friction.

Rough Air-Soft Elastohydrodynamic Lubrication

2013 ◽  
Vol 420 ◽  
pp. 30-35
Author(s):  
Khanittha Wongseedakaew ◽  
Jesda Panichakorn
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Modulus Of Elasticity ◽  
Contact Region ◽  
Elastohydrodynamic Lubrication ◽  
Multilevel Methods ◽  
Inlet Temperature ◽  
Film Pressure ◽  
Air Inlet ◽  
Air Film

This paper presents the effects of rough surface air-soft elastohydrodynamic lubrication (EHL) of rollers for soft material under the effect of air molecular slip. The time independent modified Reynolds equation and elasticity equation were solved numerically using finite different method, Newton-Raphson method and multigrid multilevel methods were used to obtain the film pressure profiles and film thickness in the contact region. The effects of amplitude of surface roughness, modulus of elasticity and air inlet temperature are examined. The simulation results showed surface roughness has effect on film thickness but it little effect to air film pressure. When the amplitude of surface roughness and modulus of elasticity increased, the air film thickness decreased but air film pressure increased. However, the air inlet temperature increased when the air film thickness increased.

Surface roughness modification in elastohydrodynamic line contacts operating in the elastic piezoviscous regime

1998 ◽  
Vol 212 (2) ◽  
pp. 145-162 ◽  
Author(s):  
C. J. Hooke
Keyword(s):  
Surface Roughness ◽  
Spatial Distribution ◽  
Analytical Solution ◽  
Film Thickness ◽  
Numerical Solutions ◽  
Entrainment Velocity ◽  
Original Surface ◽  
Ehd Lubrication ◽  
Line Contacts

In heavily loaded elastohydrodynamic (EHD) lubrication contacts operating in the piezoviscous regime, the original surface roughness is largely flattened as it enters the conjunction and is replaced by an inlet generated clearance variation. This clearance variation is convected through the contact at the entrainment velocity. It has a spatial distribution that differs (except for rolling without slip) from the original surface and a different amplitude. This amplitude may be smaller or greater than that of the original profile. An analytical solution of this behaviour is presented for contacts operating well inside the elastic piezoviscous regime for the situation where the roughness is relatively small compared with the film thickness. This solution allows the main features of surface roughness modification to be understood and produces results that compare well with the few numerical solutions available.

Analysis of Soft-Elastohydrodynamic Lubrication Line Contacts on Finite Thickness

2018 ◽  
Vol 140 (4) ◽  
Author(s):  
Qie-Da Chen ◽  
Wang-Long Li
Keyword(s):  
Film Thickness ◽  
Finite Deformation ◽  
Contact Region ◽  
Finite Thickness ◽  
Elastohydrodynamic Lubrication ◽  
Soft Materials ◽  
Systematic Analysis ◽  
Pressure Distributions ◽  
Green Strain ◽  
Line Contacts

Soft elastohydrodynamic lubrication (soft-EHL) is an important mechanism in biotribological systems. The soft-EHL has some distinct differences from the traditional hard-EHL, and a systematic analysis factoring in key features of the “softness” appears to be lacking. In this paper, a complete soft-EHL line-contact model is developed. In the model, the half-space approximation is replaced by the finite thickness analysis; the geometrical and material nonlinearity due to finite deformation is factored in; the surface velocities altered by the curvature effect are considered, and the load balance equation is formulated based on the deformed configuration. Solutions are obtained using a finite element method (FEM). The film thickness, pressure distributions, and material deformation are analyzed and discussed under various entraining velocities, elastic modulus, and material thickness of the soft layer. Comparisons are made between soft-EHL and hard-EHL modeling assumptions. The analyses show that the classical EHL modeling is not suitable for soft materials with high loads. The results show that the finite deformation (Green strain) should be considered in soft-EHL analysis. In the contact region, the hard EHL solver overestimates the pressure distribution and underestimates the film thickness and deformation.

Effects of Surface Roughness and Surface Force on the Thin Film Elastohydrodynamic Lubrication of Circular Contacts

2012 ◽  
Vol 67 (6-7) ◽  
pp. 412-418
Author(s):  
Li-Ming Chu ◽  
Jaw-Ren Lin ◽  
Jiann-Lin Chen
Keyword(s):  
Thin Film ◽  
Surface Roughness ◽  
Film Thickness ◽  
Contact Region ◽  
Load Condition ◽  
Elastohydrodynamic Lubrication ◽  
Surface Force ◽  
Surface Forces ◽  
Hertzian Contact ◽  
Deformation Equation

The effects of surface roughness and surface force on thin film elastohydrodynamic lubrication (TFEHL) circular contact problems are analyzed and discussed under constant load condition. The multi-level multi-integration (MLMI) algorithm and the Gauss-Seidel iterative method are used to simultaneously solve the average Reynolds type equation, surface force equations, the load balance equation, the rheology equations, and the elastic deformation equation. The simulation results reveal that the difference between the TFEHL model and the traditional EHL model increase with decreasing film thickness. The effects of surface forces become significant as the film thickness becomes thinner. The surface forces have obvious effects in the Hertzian contact region. The oscillation phenomena in pressure and film thickness come mainly from the action of solvation forces

The Influence of the Roughness Parameters on the EHL Line Contact Using the Free Volume Model

2013 ◽  
Author(s):  
V. D’Agostino ◽  
V. Petrone ◽  
A. Senatore
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Free Volume ◽  
Rough Surfaces ◽  
Random Number Generator ◽  
Elastohydrodynamic Lubrication ◽  
Maximum Pressure ◽  
Line Contact ◽  
Volume Viscosity ◽  
Minimum Film Thickness

A numerical solution of elastohydrodynamic lubrication (EHL) contact between two rough surface cylinders is presented. In the theoretical approach the free-volume viscosity model is used to describe the piezo-viscous behavior of the lubricant in a Newtonian Elastohydrodynamic line contact [1,2]. Random rough surfaces with Gaussian and exponential statistics have been generated using a method outlined by Garcia and Stoll [3], where an uncorrelated distribution of surface points using a random number generator is convolved with a Gaussian filter to achieve correlation. This convolution is most efficiently performed using the discrete Fast Fourier Transform (FFT) algorithm, which in MATLAB is based on the FFTW library [4]. The maximum pressure and average film thickness are studied at different values of RMS, skewness, kurtosis, autocorrelation function and correlation length. Numerical examples show that skewness and kurtosis have a great effect on the parameters of EHD lubrication. Surface roughness, indeed, tends to reduce the minimum film thickness and it produces pressure fluctuations inside the conjunction which tend to increase the maximum stress. In this way the dynamic stress increases and tends to reduce the fatigue life of the components. It can be seen that the pressures developed in the fluid film in the case of rough surfaces fluctuate with the same frequency of the surface roughness. These pressure ripples correspond to the asperity peaks. This indicates that surface roughness causes very high local contact pressures which may lead to local thinning of the film. A significant reduction has been also observed in the minimum film thickness due to surface roughness.

Rough Soft-EHL with Non-Newtonian Lubricant

2015 ◽  
Vol 736 ◽  
pp. 57-63
Author(s):  
Panichakorn Jesda ◽  
Wongseedakeaw Khanittha
Keyword(s):  
Surface Roughness ◽  
Friction Coefficient ◽  
Film Thickness ◽  
Modulus Of Elasticity ◽  
Contact Region ◽  
Elastohydrodynamic Lubrication ◽  
Film Pressure ◽  
Coefficient Increase ◽  
Minimum Film Thickness ◽  
Effect Of Surface

This paper presents the effect of surface roughness on soft elastohydrodynamic lubrication in circular contact with non-Newtonian lubricant. The time independent modified Reynolds equation, elastic equation and lubricant viscosity equation were formulated for compressible fluid. Perturbation method, Newton-Raphson method, finite different method and full adaptive multigrid method were implemented to obtain the film pressure, film thickness profiles and friction coefficient in the contact region at various the amplitude of surface roughness, surface speed of sphere, modulus of elasticity and radius of sphere. The simulation results showed that the film thickness in contact region depended on the profile of surface roughness. The minimum film thickness decreased but maximum film pressure and friction coefficient increase when the amplitude of surface roughness and modulus of elasticity increased. For increasing surface speeds, the minimum film thickness and friction coefficient increase but maximum film pressure decreases. When radius of sphere increases, the minimum film thickness increases but maximum film pressure and friction coefficient decrease.

Thermal Non-Newtonian Elastohydrodynamic Lubrication of Rolling Line Contacts

1991 ◽  
Vol 113 (3) ◽  
pp. 481-491 ◽  
Author(s):  
H. Salehizadeh ◽  
N. Saka
Keyword(s):  
Film Thickness ◽  
Contact Region ◽  
Elastohydrodynamic Lubrication ◽  
Pressure Profile ◽  
Shear Stresses ◽  
Hertz Contact ◽  
Minimum Film Thickness ◽  
Line Contacts ◽  
Pressure Spike ◽  
Heavy Loads

The two-dimensional thermal elastohydrodynamic equations were numerically solved for a Ree-Eyring type lubricant under pure rolling conditions. Profiles of lubricant pressure, film thickness, and temperature were obtained for medium to heavy loads and moderate to high rolling speeds. The pressure results generally show a small secondary peak near the outlet, but at the highest load considered no pressure spike is obtained and the pressure profile is almost Hertzian. The film thickness results show an increase in minimum film thickness with increasing rolling speeds, but at a lesser rate than those predicted for a Newtonian fluid under isothermal conditions. It is found that unless the lubricant becomes non-Newtonian in the inlet region, the reduction in minimum film thickness at high rolling speeds is completely due to thermal effect. The lubricant temperature profile and the amount of heat generated and dissipated in the contact region were also calculated. The lubricant temperature reaches a maximum just before the entrance to the Hertz contact region. Both shear and compression heating are found to be important in raising the lubricant temperature in the inlet. As the lubricant enters the Hertz contact zone, the temperature first drops rapidly, because of the rapid heat conduction to the rollers, and then remains almost constant for most of the Hertz contact. Near the exit where the pressure gradients are large, the lubricant temperature drops rapidly below the ambient because of lubricant expansion. The lubricant then heats up rapidly before leaving the contact area as a result of heat generated by shear stresses.

Effect of Solid Particle on Rough Thermo-Elastohydrodynamic Lubrication with Non-Newtonian Lubricant

2014 ◽  
Vol 1044-1045 ◽  
pp. 305-309 ◽  
Author(s):  
Khanittha Wongseedakaew ◽  
Jesda Panichakorn
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Solid Particle ◽  
Contact Region ◽  
Elastohydrodynamic Lubrication ◽  
Solid Particles ◽  
Multilevel Methods ◽  
Film Pressure ◽  
Pressure Profiles ◽  
Finite Different Method

This paper presents the performance characteristics of rough thermo-elastohydrodynamic lubrication (TEHL) with non-Newtonian liquid–solid lubricant based on a Power law viscosity model. The time independent modified Reynolds equation, elasticity equation and energy equation were solved numerically using finite different method, Newton-Raphson method and multigrid multilevel methods were used to obtain the film pressure profiles and film thickness in the contact region. The effects of amplitude of surface roughness and concentration of solid particles are examined. The simulation results showed surface roughness has rapidly effect on film pressure and film temperature. The effect of solid particle can be increases film thickness and decreases friction coefficient.

scholarly journals Effect of Oil Temperature on Load Capacity and Friction Power Loss in Point Contact Elasto-hydrodynamic Lubrication

2019 ◽  
Vol 22 (3) ◽  
pp. 180-186
Author(s):  
Hassan S Fatehallah ◽  
Zaid S. Hammoudi ◽  
Lutfy Y. Zidane
Keyword(s):  
Film Thickness ◽  
Friction Force ◽  
Coefficient Of Friction ◽  
Hydrodynamic Lubrication ◽  
Load Capacity ◽  
Point Contact ◽  
Fortran Program ◽  
Maximum Pressure ◽  
Force Coefficient ◽  
Friction Power

This study presents a numerical analysis for point contact Elasto-hydrodynamic lubrication EHL. The oils used are (0W-30 and 10W-40) as lubricants. The pressure and film-thickness profiles for point contact EHL are evaluated. The aims of this study are to estimate the effect of oil’s temperature on friction force, coefficient of friction and load carrying capacity. By using FORTRAN program, the Forward-iterative method is used, to solve two dimensional (2D) EHL problem. The viscosity is updating in the solution by using Roeland’s model. After the convergence of pressure is done, the friction force, friction power losses, and friction coefficient are calculated. The temperature used ranges from (-20 to 120 oC). The results showed the film-thickness decreases with the increasing of temperature. Though the maximum pressure is not affected, only the pressure distribution and profile are changed, inlet pressure decreases and the pressure profile tends towards a hertzian (dry contact) one. The friction force and the coefficient of friction decrease with the increasing of temperature.

Elastohydrodynamic lubrication of coated finite line contacts

2017 ◽  
Vol 232 (9) ◽  
pp. 1077-1092 ◽  
Author(s):  
Shivam S Alakhramsing ◽  
Matthijn B de Rooij ◽  
Dirk J Schipper ◽  
Mark van Drogen
Keyword(s):  
Mechanical Properties ◽  
Film Thickness ◽  
Surface Profile ◽  
Elastohydrodynamic Lubrication ◽  
Operating Conditions ◽  
Maximum Pressure ◽  
Lubrication Performance ◽  
Line Contacts ◽  
Finite Line ◽  
Axial Surface

In this work, a finite element-based model is presented that simulates elastohydrodynamic lubrication in coated finite line contacts. Using this model, the film thickness and pressure distributions, between a straight roller with rounded edges on a plate, were analyzed. The model was successfully validated against representative results reported in literature. Parameter studies were conducted to study the influence of varying operating conditions, axial surface profile parameters and coating mechanical properties on the overall elastohydrodynamic lubrication behavior of the contact. It was found that in contrast with typical elastohydrodynamic lubrication behavior, the maximum pressure and minimum film thickness, which are located at the rear of the contact, are largely influenced by variations in load. Results also reveal that axial surface profile parameters and coating mechanical properties may act as amplifiers to the effect of load on pressure and film thickness distribution and can thus, if smartly chosen, significantly enhance lubrication performance.

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