The Evaporative Gas Turbine [EGT] Cycle

1998 ◽  
Vol 120 (2) ◽  
pp. 336-343 ◽  
Author(s):  
J. H. Horlock

Humidification of the flow through a gas turbine has been proposed in a variety of forms. The STIG plant involves the generation of steam by the gas turbine exhaust in a heat recovery steam generator (HRSG), and its injection into or downstream of the combustion chamber. This increases the mass flow through the turbine and the power output from the plant, with a small increase in efficiency. In the evaporative gas turbine (or EGT) cycle, water is injected in the compressor discharge in a regenerative gas turbine cycle (a so-called CBTX plant—compressor [C], burner [B], turbine [T], heat exchanger [X]); the air is evaporatively cooled before it enters the heat exchanger. While the addition of water increases the turbine mass flow and power output, there is also apparent benefit in reducing the temperature drop in the exhaust stack. In one variation of the basic EGT cycle, water is also added downstream of the evaporative aftercooler, even continuously in the heat exchanger. There are several other variations on the basic cycle (e.g., the cascaded humidified advanced turbine [CHAT]). The present paper analyzes the performance of the EGT cycle. The basic thermodynamics are first discussed, and related to the cycle analysis of a dry regenerative gas turbine plant. Subsequently some detailed calculations of EGT cycles are presented. The main purpose of the work is to seek the optimum pressure ration in the EGT cycle for given constraints (e.g., fixed maximum to minimum temperature). It is argued that this optimum has a relatively low value.

Author(s):  
J. H. Horlock

Humidification of the flow through a gas turbine has been proposed in a variety of forms. The STIG plant involves the generation of steam by the gas turbine exhaust in a heat recovery steam generator [HRSG], and its injection into or downstream of the combustion chamber. This increases the mass flow through the turbine and the power output from the plant, with a small increase in efficiency. In the evaporative gas turbine [or EGT] cycle, water is injected in the compressor discharge in a regenerative gas turbine cycle [a so-called CBTX plant-compressor [C], burner [B], turbine [T], heat exchanger [X]]; the air is evaporatively cooled before it enters the heat exchanger. While the addition of water increases the turbine mass flow and power output, there is also apparent benefit in reducing the temperature drop in the exhaust stack. In one variation of the basic EGT cycle, water is also added downstream of the evaporative aftercooler, even continuously in the heat exchanger. There are several other variations on the basic cycle [e.g. the cascaded humidified advanced turbine (CHAT)]. The present paper analyses the performance of the EGT cycle. The basic thermodynamics are first discussed, and related to the cycle analysis of a dry regenerative gas turbine plant. Subsequently some detailed calculations of EGT cycles are presented. The main purpose of the work is to seek the optimum pressure ratio in the EGT cycle for given constraints [e.g. fixed maximum to minimum temperature]. It is argued that this optimum has a relatively low value.


Author(s):  
W. E. Hammond ◽  
T. C. Evans

To exploit the regenerative gas-turbine cycle to the fullest possible extent requires an extremely high degree of heat exchange. Presently, the rotary heat exchanger is the only type which can be designed with the high thermal effectiveness necessary and yet remain practical from a size and cost standpoint. The mechanical nature of the rotary heat exchanger is such, however, that some leakage of high-pressure fluid to the low-pressure side will always occur. The fact that in the past this leakage could not be held to workable values has prevented commercial acceptance of this type unit. Consequently, The Air Preheater Corporation set up an intensive program aimed at developing an acceptable sealing means which would remove this one objection to an otherwise highly desirable piece of equipment. While this development program, at time of writing, is far from complete, results to-date have indicated that sealing of the rotary design can be accomplished, and based on quantity production, costs of a turbine plant equipped with a rotary heat exchanger would be attractive commercially. Included in the development program was the design and construction of a prototype unit for a 3000 hp turbine plant. While erection of the prototype unit is complete, no testing has been done at time of writing. The purpose of this paper is to emphasize the advantages of the regenerative cycle, generally, and more specifically, to show why the rotary type is most promising, particularly in the high effectiveness range. In addition, certain data pertaining to the design of the prototype unit are also presented. A future report will present results obtained from the prototype test program.


Author(s):  
J H Horlock

A graphical method of calculating the performance of gas turbine cycles, developed by Hawthorne and Davis (1), is adapted to determine the pressure ratio of a combined cycle gas turbine (CCGT) plant which will give maximum overall efficiency. The results of this approximate analysis show that the optimum pressure ratio is less than that for maximum efficiency in the higher level (gas turbine) cycle but greater than that for maximum specific work in that cycle. Introduction of reheat into the higher cycle increases the pressure ratio required for maximum overall efficiency.


Author(s):  
Sepehr Sanaye ◽  
Vahid Mahdikhani ◽  
Ziaeddin Khajeh Karimeddini ◽  
Gholamreza Sadri

Steam injection into gas turbine combustion chamber increases the power output and lowers the NOx emissions. Steam may be produced in a heat recovery steam generator (HRSG), using gas turbine exhaust gases. Steam which is usually injected with pressure of combustion chamber, increases the mass flow rate flowing through turbine and decreases the combustion temperature, hence, lowering the amount of NOx emissions. This power augmentation method is usually used for gas turbines with power outputs in range of 2–50 MW with one pressure level in HRSG. In this paper the optimum design parameters of the above mentioned system is obtained for the above range of gas turbine power output. For doing this task an objective function is introduced which contains the economic and thermal characteristics of the system. This objective function is minimized when gas turbine exhaust temperature, compressor pressure ratio, isentropic efficiency of compressor and turbine, fuel mass flow rate (natural gas), inlet air mass flow rate, and the amount of injected steam mass flow rate vary.


2019 ◽  
Vol 91 (8) ◽  
pp. 1077-1085 ◽  
Author(s):  
Filip Wasilczuk ◽  
Pawel Flaszynski ◽  
Piotr Kaczynski ◽  
Ryszard Szwaba ◽  
Piotr Doerffer ◽  
...  

Purpose The purpose of the study is to measure the mass flow in the flow through the labyrinth seal of the gas turbine and compare it to the results of numerical simulation. Moreover the capability of two turbulence models to reflect the phenomenon will be assessed. The studied case will later be used as a reference case for the new, original design of flow control method to limit the leakage flow through the labyrinth seal. Design/methodology/approach Experimental measurements were conducted, measuring the mass flow and the pressure in the model of the labyrinth seal. It was compared to the results of numerical simulation performed in ANSYS/Fluent commercial code for the same geometry. Findings The precise machining of parts was identified as crucial for obtaining correct results in the experiment. The model characteristics were documented, allowing for its future use as the reference case for testing the new labyrinth seal geometry. Experimentally validated numerical model of the flow in the labyrinth seal was developed. Research limitations/implications The research studies the basic case, future research on the case with a new labyrinth seal geometry is planned. Research is conducted on simplified case without rotation and the impact of the turbine main channel. Practical implications Importance of machining accuracy up to 0.01 mm was found to be important for measuring leakage in small gaps and decision making on the optimal configuration selection. Originality/value The research is an important step in the development of original modification of the labyrinth seal, resulting in leakage reduction, by serving as a reference case.


2009 ◽  
Vol 13 (4) ◽  
pp. 41-48
Author(s):  
Zheshu Ma ◽  
Zhenhuan Zhu

Indirectly or externally-fired gas-turbines (IFGT or EFGT) are novel technology under development for small and medium scale combined power and heat supplies in combination with micro gas turbine technologies mainly for the utilization of the waste heat from the turbine in a recuperative process and the possibility of burning biomass or 'dirty' fuel by employing a high temperature heat exchanger to avoid the combustion gases passing through the turbine. In this paper, by assuming that all fluid friction losses in the compressor and turbine are quantified by a corresponding isentropic efficiency and all global irreversibilities in the high temperature heat exchanger are taken into account by an effective efficiency, a one dimensional model including power output and cycle efficiency formulation is derived for a class of real IFGT cycles. To illustrate and analyze the effect of operational parameters on IFGT efficiency, detailed numerical analysis and figures are produced. The results summarized by figures show that IFGT cycles are most efficient under low compression ratio ranges (3.0-6.0) and fit for low power output circumstances integrating with micro gas turbine technology. The model derived can be used to analyze and forecast performance of real IFGT configurations.


Author(s):  
Devendra Dandotiya ◽  
Nitin D. Banker

The power output of a gas turbine plant decreases with the increase in ambient temperature. Moreover, the ambient temperature fluctuates about 15–20°C in a day. Hence, cooling of intake air makes a noticeable improvement to the gas turbine performance. In this regard, various active cooling techniques such as vapor compression refrigeration, vapor absorption refrigeration, vapor adsorption refrigeration and evaporative cooling are applied for the cooling of intake air. This paper presents a new passive cooling technique where the intake air temperature is reduced by incorporating phase change material (PCM) based heat exchanger parallel to conventional air intake line. During the daytime, the air is passed through the PCM which has melting temperature lower than the peak ambient temperature. This will reduce the ambient air temperature before taking to the compressor. Once the PCM melts completely, the required ambient air would be drawn from the ambient through conventional air intake arrangement. During the night, when there is lower ambient temperature, PCM converts from liquid to solid. The selected PCM has a melting temperature less than the peak ambient temperature and higher than the minimum ambient temperature. It is observed from the numerical modeling of the PCM that about four hours are required for the melting of PCM and within this time, the intake air can also be cooled by 5°C. The thermodynamic analysis of the results showed about 5.2% and 5.2% improvement in net power output and thermal efficiency, respectively for four hours at an ambient temperature of 45°C.


2001 ◽  
Author(s):  
Arash Saidi ◽  
Daniel Eriksson ◽  
Bengt Sundén

Abstract This paper presents a discussion and comparison of some heat exchanger types readily applicable to use as intercoolers in gas turbine systems. The present study concerns a heat duty of the intercooler for a gas turbine of around 17 MW power output. Four different types of air-water heat exchangers are considered. This selection is motivated because of the practical aspects of the problem. Each configuration is discussed and explained, regarding advantages and disadvantages. The available literature on the pressure drop and heat transfer correlations is used to determine the thermal-hydraulic performance of the various heat exchangers. Then a comparison of the intercooler core volume, weight, pressure drop is presented.


Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1105 ◽  
Author(s):  
Carlo Carcasci ◽  
Lapo Cheli ◽  
Pietro Lubello ◽  
Lorenzo Winchler

This paper presents an off-design analysis of a gas turbine Organic Rankine Cycle (ORC) combined cycle. Combustion turbine performances are significantly affected by fluctuations in ambient conditions, leading to relevant variations in the exhaust gases’ mass flow rate and temperature. The effects of the variation of ambient air temperature have been considered in the simulation of the topper cycle and of the condenser in the bottomer one. Analyses have been performed for different working fluids (toluene, benzene and cyclopentane) and control systems have been introduced on critical parameters, such as oil temperature and air mass flow rate at the condenser fan. Results have highlighted similar power outputs for cycles based on benzene and toluene, while differences as high as 34% have been found for cyclopentane. The power output trend with ambient temperature has been found to be influenced by slope discontinuities in gas turbine exhaust mass flow rate and temperature and by the upper limit imposed on the air mass flow rate at the condenser as well, suggesting the importance of a correct sizing of the component in the design phase. Overall, benzene-based cycle power output has been found to vary between 4518 kW and 3346 kW in the ambient air temperature range considered.


Author(s):  
C. F. McDonald

Increased emphasis is being placed on the regenerative gas turbine cycle, and the utilization of waste heat recovery systems, for improved thermal efficiency. For such systems there are modes of engine operation, where it is possible for a metal fire to occur in the exhaust heat exchanger. This paper is intended as an introduction to the subject, more from an engineering, than metallurgical standpoint, and includes a description of a series of simple tests to acquire an understanding of the problem for a particular application. Some engine operational procedures, and design features, aimed at minimizing the costly and dangerous occurrence of gas turbine heat exchanger fires, are briefly mentioned.


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