Analysis of Mechanical Seal Behavior During Transient Operation

1998 ◽  
Vol 120 (2) ◽  
pp. 191-197 ◽  
Author(s):  
S. R. Harp ◽  
R. F. Salant

A mathematical model that predicts the transient behavior of gas or liquid lubricated hydrostatic mechanical seals has been developed. The analysis includes an evaluation of the fluid, contact, and deformation mechanics of a mechanical seal subject to constant or varying rotational speed and sealed pressure. Squeeze film effects are included. For gas seals, slip at the walls is also taken into account. Results include predictions of film thickness distributions, contact forces, leakage rates, pressure distributions, heat generation rates, thermal deformation, and mechanical deformation.

2010 ◽  
Vol 37-38 ◽  
pp. 819-822 ◽  
Author(s):  
Jian Feng Zhou ◽  
Bo Qin Gu ◽  
Chun Lei Shao

The flat end face mechanical seals are widely used in shaft sealing at moderate rotational speed. The thermal deformation of the rotating and stationary rings initiated by friction heat of fluid film should be primarily considered in the design of mechanical seal. In consideration of the coupling effect among the thermal deformation of sealing rings, the fluid flow in the gap composed by end faces of sealing rings and the heat transfer from fluid film to sealing rings, the optimum design method for flat end face mechanical seal is established. The end faces are fabricated to form a divergent gap at the inner side of the sealing rings, and a convergent gap will occur at the outer side and a parallel gap will be obtained at where the original divergent gap is due to the thermal deformation. After optimization, the leakage rate can be reduced while the bearing force of fluid film is still large enough to keep the fluid lubrication of the end faces.


2007 ◽  
Vol 353-358 ◽  
pp. 2455-2458
Author(s):  
Jian Feng Zhou ◽  
Bo Qin Gu

The thermo-hydrodynamic effect in the spiral groove mechanical seal was investigated. The coupling analysis of the fluid film and the thermal deformation of sealing rings was carried out, the separation angle obtained, and the shape of the gap between the two deformed end faces determined. The results indicate that the increase of the temperature of the fluid film and the thermal deformation of the sealing rings cause the increase of the leakage rate. There exists a critical rotating speed, when the rotating speed is lower than the critical speed, the bearing force increases with the increase of the rotating speed, and once the rotating speed is higher than the critical speed, the bearing force decreases reversely. The thermal deformation weakens the hydrodynamic effect of the spiral groove mechanical seals.


Author(s):  
Lyndon Scott Stephens ◽  
Matthew A. Hayden

Heat sink mechanical seals use a heat exchanger built directly into the stationary seal ring to control the temperature at the seal interface. This paper presents the latest analytical and experimental results showing the thermal deformation of the heat sink seal at the sealing interface. The results show that the virgin interface contact pattern (before wear) is non-conformally convex with point contact towards the outer diameter. These results are discussed in relation to positive and negative coning that is found in conventional seal rings.


2010 ◽  
Vol 36 ◽  
pp. 68-74
Author(s):  
Chuan Jun Liao ◽  
Shuang Fu Suo ◽  
Wei Feng Huang

Acoustic emission (AE) techniques are put forward to monitor rub-impacts between rotating rings and stationary rings of mechanical seals by this paper. By analyzing feature extraction methods of the typical rub-impact AE signal, the method combining of wavelet scalogram and power spectrum is found useful, and can used to attribute the feature information implicated in rub-impact AE signals of mechanical seal end faces. Both simulations and experimental research prove that the method is effective, and are used successfully to identify the typical features of different types of rub-impacts of mechanical seal end faces.


1978 ◽  
Vol 100 (1) ◽  
pp. 15-21 ◽  
Author(s):  
E. Feder ◽  
P. N. Bansal ◽  
A. Blanco

This paper presents the results of an experimental and analytical investigation of the dynamic forces generated by a squeeze film bearing damper constrained to move in circular centered orbits. These orbits were mechanically produced in a specially designed, end sealed, test rig. Aircraft engine damper geometry and operating conditions were simulated. The effect of journal speed, oil viscosity, inlet pressure, and eccentricity ratio on the damper performance was studied. The pressure distributions about the journal were measured for each test condition by high-response diaphragm-type pressure transducers. These pressure profiles were numerically integrated to determine the force components of the squeeze film. Experimental results were compared to an analysis which is summarized in this paper and included the effects of inlet and cavitation pressures. The “long bearing theory” was found to be reasonably accurate in predicting the shape and magnitude of the pressure distribution. Considerable emphasis was directed to the study of the circumferential pressure distributions between 180 deg and 360 deg since aircraft engine dampers generally operate in this region. For the cavitated film (i.e., pressure distributions less than 360 deg), accurate prediction of the damper forces was found to be critically dependent on the effect of inlet and cavitation pressures.


2019 ◽  
Vol 141 (3) ◽  
Author(s):  
F. V. Antunes ◽  
L. Paiva ◽  
R. Branco ◽  
L. P. Borrego

The effect of underloads is mostly quantified by the averaged effect on the fatigue crack growth rate, and the transient behavior is rarely investigated. The objective of this paper is to study the mechanisms behind the effect of underloads, periodic underloads, and underloads combined with overloads. A single underload smashes the material around the crack tip, producing a depression on crack flank and a local reduction of contact forces at the minimum load. The reduction of plastic elongation behind the crack tip has an immediate effect on crack opening level, which rapidly disappears with crack propagation. The smashing associated with the compressive force occurs mainly behind the crack tip position where the underload was applied. The effect of the underload is intimately linked to reversed plastic deformation, which explains its enhanced effect for kinematic hardening. The decrease of load below the minimum baseline load is the main loading parameter. The application of periodic underloads extends the effect of a single underload. The effect of the underload is enhanced by the presence of obstacles in the form of residual plastic deformation, which explains the great effect of underloads applied after overloads.


2013 ◽  
Vol 455 ◽  
pp. 207-211
Author(s):  
Mutellip Ahmat ◽  
Zhi Wei Niu ◽  
Guzaiayi Abudoumijiti

The friction pair for bellows mechanical seal as a friction element is one of the key components for it. In this research, by based on the computational fluid dynamics (CFD) numerical theory, using the Fluent software, corresponding model and parameters, the fluid-film between the clearance of the sealing ring friction pair for the bellows mechanical seal under such the high-temperature, high-pressure, high-speed as complex working conditions is numerically simulated, the relationship between the carrying-capacity of the fluid-film and the temperature, the viscosity of the fluid-film, the relationship between friction torque of the fluid-film and the speed, viscosity of the fluid-film, the influence factor of leakage are obtained. The researching results provide the scientific basis for the optimization designing of the high parameter bellows mechanical seals.


Author(s):  
Luis San Andre´s ◽  
Adolfo Delgado

The damping capability of squeeze film dampers (SFDs) relies on adequate end sealing to prevent air ingestion and entrapment. The paper presents the parameter identification, procedure and damping coefficients, of a test SFD featuring a mechanical seal that effectively eliminates lubricant side leakage. The test damper reproduces an aircraft application intended to contain the lubricant in the film lands for extended periods of time. The test damper journal is 2.54 cm in length and 12.7 cm in diameter, with a nominal clearance of 0.127 mm. The SFD feed end is flooded with oil, while the discharge end contains a recirculation groove and four orifice ports. In a companion paper (ASME GT2006-90782), single frequency - unidirectional load excitation tests were conducted, without and with lubricant in the squeeze film lands, to determine the seal dry-friction force and viscous damping force coefficients. Presently, tests with single frequency excitation loads rendering circular centered orbits excitations are conducted to identify the SFD force coefficients. The identified parameters include the overall system damping and the individual contributions from the squeeze film, dry friction and structural damping. The identified system damping coefficients are frequency and motion amplitude dependent due to the dry friction interaction at the mechanical seal interface. Identified squeeze film force coefficients, damping and added mass, are in good agreement with predictions based on the full film, short length damper model.


Author(s):  
Luis San Andrés ◽  
Adolfo Delgado

The paper presents parameter identification measurements conducted on a squeeze film damper (SFD) featuring a nonrotating mechanical seal that effectively eliminates lubricant side leakage. The SFD-seal arrangement generates dissipative forces due to viscous and dry-friction effects from the lubricant film and surfaces in contact, respectively. The test damper reproduces an aircraft application that must contain the lubricant for extended periods of time. The test damper journal is 2.54cm in length and 12.7cm in diameter, with a nominal clearance of 0.127mm. The damper feed end opens to a plenum filled with lubricant, and at its discharge grooved section, four orifice ports evacuate the lubricant. In earlier publications, single frequency force excitation tests were conducted, without and with lubricant in the squeeze film land, to determine the seal dry-friction force and viscous damping force coefficients. Presently, further measurements are conducted to identify the test system and SFD force coefficients using two sets of flow restrictor orifice sizes (2.8mm and 1.1mm in diameter). The flow restrictors regulate the discharge flow area and thus control the oil flow through the squeeze film. The experiments also include measurements of dynamic pressures at the squeeze film land and at the discharge groove. The magnitude of dynamic pressure in the squeeze film land is nearly identical for both sets of flow restrictors, and for small orbit radii, dynamic pressures in the discharge groove have peak values similar to those in the squeeze film land. The identified parameters include the test system damping and the individual contributions from the squeeze film, dry friction in the mechanical seal and structure remnant damping. The identified system damping coefficients are frequency and motion amplitude dependent due to the dry-friction interaction at the mechanical seal interface. Squeeze film force coefficients, damping and added mass, are in agreement with simple predictive formulas for an uncavitated lubricant condition and are similar for both flow restrictor sizes. The SFD-mechanical seal arrangement effectively prevents air ingestion and entrapment and generates predicable force coefficients for the range of frequencies tested.


Sign in / Sign up

Export Citation Format

Share Document