Development of a Vehicle Modeling Function for Three-Dimensional Shape Optimization

2009 ◽  
Vol 131 (12) ◽  
Author(s):  
Joo-Hyun Rho ◽  
Yo-Cheon Ku ◽  
Jung-Do Kee ◽  
Dong-Ho Lee

Representation of a complex three-dimensional (3D) shape requires extensive computer-aided design data consisting of millions (or tens of millions) of approximated discontinuous points. The quantity of data makes it difficult or impossible to efficiently optimize the entire shape. We present a vehicle-modeling function in the form of an exponential function to smoothly express the complex two-dimensional and 3D curved shapes of an automobile. This modeling function can modify and optimize the shape with fewer design variables compared with ordinary point-fitting methods. The subsectional parts of the vehicle-modeling function are defined as section functions by classifying each subsection of the automobile configuration as a section box model. The proposed approach is suitable for remodeling existing automobiles and for newly designed automobiles. The entire 3D aerodynamic shape of an automobile can be created using a set of the proposed modeling functions, which define a combination of section boxes. A 3D aerodynamic shape was developed to verify that the optimization of the shape was practical. This capability may help to reduce the developmental time or cost of automobiles and similarly complex systems. In addition, the proposed approach can be expanded to other fields of engineering.

Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4680
Author(s):  
Seen-Young Kang ◽  
Ji-Min Yu ◽  
Jun-Seok Lee ◽  
Ki-Sook Park ◽  
Seung-Youl Lee

This study aimed to analyze the milling accuracy of lithium disilicate and zirconia-reinforced silicate crown fabricated using chairside computer-aided design/manufacturing (CAD/CAM) system. Mandibular left first premolar was selected for abutment. A master model was obtained for digital impression using an intraoral scanner, and crowns were designed using a CAD software design program. Amber Mill (AM), IPS e max CAD (IPS), and CELTRA DUO (CEL) were used in the CAD/CAM system, and a total 45 crowns (15 crowns each for AM, IPS, and CEL) was fabricated. Milling accuracy was analyzed with respect to trueness, measured by superimposing CAD design data and scan data through a three-dimensional program to compare the outer and inner surfaces and internal and external parts, thereby acquiring both quantitative and qualitative data. Data were analyzed using the non-parametric test and Kruskal–Wallis H test. In addition, the Mann–Whitney U test was used by applying the level of significance (0.05/3 = 0.016) adjusted by post-analysis Bonferroni correction. All the measured parts of the lithium disilicate and zirconia-reinforced silicate crowns showed statistically significant differences (p < 0.05). The lithium disilicate (AM and IPS) materials showed superior milling accuracy than the zirconia-reinforced lithium silicate (CEL) materials.


2019 ◽  
Vol 42 (11) ◽  
pp. 645-657 ◽  
Author(s):  
Osama Abdelaal ◽  
Saied Darwish ◽  
Khaled Abd Elmougoud ◽  
Saleh Aldahash

The production of customized prostheses for the foot and ankle still relies on slow and laborious steps of the traditional plaster molding fabrication techniques. Additive manufacturing techniques where three-dimensional objects can be constructed directly based on the object’s computer-aided-design data in a layerwise manner has opened the door to new opportunities for manufacturing of novel and personalized medical devices. The purpose of the present study was to develop a new methodology for design and manufacturing of a customized silicone partial foot prosthesis via an indirect additive manufacturing process. Furthermore, the biomechanics of gait of a subject with partial foot amputation wearing the custom silicone foot prosthesis manufactured by the indirect additive manufacturing was characterized, in comparison with a matched healthy participant. This study has confirmed the possibility of producing silicone partial foot prosthesis by indirect additive manufacturing procedure. The amputated subject reported total comfort using the custom prosthesis during walking, as well as cosmetic advantages. The prosthesis restored the foot geometry and normalized many of gait characteristics. The findings presented here contribute to introduce a proper understanding of biomechanics of walking after wearing silicone partial foot prosthesis and are useful for prosthetists and rehabilitation therapists when treating patients after partial foot amputation.


2020 ◽  
Vol 18 (1) ◽  
pp. 079
Author(s):  
Badreddine Aboulissane ◽  
Larbi El Bakkali ◽  
Jalal El Bahaoui

This paper provides workspace determination and analysis based on the graphical technique of both spatial and planar parallel manipulators. The computation and analysis of workspaces will be carried out using the parameterization and three-dimensional representation of the workspace. This technique is implemented in CAD (Computer Aided Design) Software CATIA workbenches. In order to determine the workspace of the proposed manipulators, the reachable region by each kinematic chain is created as a volume/area; afterwards, the full reachable workspace is obtained by the application of a Boolean intersection function on the previously generated volumes/areas. Finally, the relations between the total workspace and the design parameters are simulated, and the Product Engineering Optimizer workbench is used to optimize the design variables in order to obtain a maximized workspace volume. Simulated annealing (SA) and Conjugate Gradient (CG) are considered in this study as optimization tools.


2020 ◽  
Vol 64 (5) ◽  
pp. 50405-1-50405-5
Author(s):  
Young-Woo Park ◽  
Myounggyu Noh

Abstract Recently, the three-dimensional (3D) printing technique has attracted much attention for creating objects of arbitrary shape and manufacturing. For the first time, in this work, we present the fabrication of an inkjet printed low-cost 3D temperature sensor on a 3D-shaped thermoplastic substrate suitable for packaging, flexible electronics, and other printed applications. The design, fabrication, and testing of a 3D printed temperature sensor are presented. The sensor pattern is designed using a computer-aided design program and fabricated by drop-on-demand inkjet printing using a magnetostrictive inkjet printhead at room temperature. The sensor pattern is printed using commercially available conductive silver nanoparticle ink. A moving speed of 90 mm/min is chosen to print the sensor pattern. The inkjet printed temperature sensor is demonstrated, and it is characterized by good electrical properties, exhibiting good sensitivity and linearity. The results indicate that 3D inkjet printing technology may have great potential for applications in sensor fabrication.


2021 ◽  
Vol 11 (4) ◽  
pp. 145
Author(s):  
Nenad Bojcetic ◽  
Filip Valjak ◽  
Dragan Zezelj ◽  
Tomislav Martinec

The article describes an attempt to address the automatized evaluation of student three-dimensional (3D) computer-aided design (CAD) models. The driving idea was conceptualized under the restraints of the COVID pandemic, driven by the problem of evaluating a large number of student 3D CAD models. The described computer solution can be implemented using any CAD computer application that supports customization. Test cases showed that the proposed solution was valid and could be used to evaluate many students’ 3D CAD models. The computer solution can also be used to help students to better understand how to create a 3D CAD model, thereby complying with the requirements of particular teachers.


2020 ◽  
Vol 174 ◽  
pp. 01048
Author(s):  
Elena Kassikhina ◽  
Vladimir Pershin ◽  
Nina Rusakova

The existing structures of the steel sinking headgear and permanent headframe do not meet the requirements of resource saving (metal consumption and manpower input at installation), and the present methods of the headframe designing do not fully reflect recent possibilities of applying of the advanced information technologies. Technical level of the modern software makes it possible for designers to set up multiple numerical experiments to create a computer simulation that allows solving the problem without field and laboratory experiments, and therefore without special costs. In this regard, a mathematical simulation has been developed and based on it, software to select cross-sections of multi- purpose steel headframe elements and to calculate proper weight of its metal structures depending on the characteristics and hoisting equipment. A headframe drawing is displayed, as the results of the software work, including list of elements, obtained optimal hoisting equipment in accordance with the initial data. The software allows speeding up graphic work and reducing manpower input on calculations and paper work. The software allows developing a three-dimensional image of the structure and its functional blocks, based on the obtained initial parameters, as well as developing control software for units with numerical control (NC) in order to manufacture multi-purpose headframes.


2015 ◽  
Vol 35 (3) ◽  
pp. 269-280 ◽  
Author(s):  
Hu Qiao ◽  
Rong Mo ◽  
Ying Xiang

Purpose – The purpose of this paper is to establish an adaptive assembly, to realize the adaptive changing of the models and to improve the flexibility and reliability of assembly change. For a three-dimensional (3D) computer-aided design (CAD) assembly in a changing process, there are two practical problems. One is delivering parameters’ information not smoothly. The other one is to easily destroy an assembly structure. Design/methodology/approach – The paper establishes associated parameters design structure matrix of related parts, and predicts possible propagation paths of the parameters. Based on the predicted path, structured storage is made for the affected parameters, tolerance range and the calculation relations. The study combines structured path information and all constrained assemblies to build the adaptive assembly, proposes an adaptive change algorithm for assembly changing and discusses the extendibility of the adaptive assembly. Findings – The approach would improve the flexibility and reliability of assembly change and be applied to different CAD platform. Practical implications – The examples illustrate the construction and adaptive behavior of the assembly and verify the feasibility and reasonability of the adaptive assembly in practical application. Originality/value – The adaptive assembly model proposed in the paper is an original method to assembly change. And compared with other methods, good results have been obtained.


2015 ◽  
Vol 8 (2) ◽  
Author(s):  
Andrew Johnson ◽  
Xianwen Kong ◽  
James Ritchie

The determination of workspace is an essential step in the development of parallel manipulators. By extending the virtual-chain (VC) approach to the type synthesis of parallel manipulators, this technical brief proposes a VC approach to the workspace analysis of parallel manipulators. This method is first outlined before being illustrated by the production of a three-dimensional (3D) computer-aided-design (CAD) model of a 3-RPS parallel manipulator and evaluating it for the workspace of the manipulator. Here, R, P and S denote revolute, prismatic and spherical joints respectively. The VC represents the motion capability of moving platform of a manipulator and is shown to be very useful in the production of a graphical representation of the workspace. Using this approach, the link interferences and certain transmission indices can be easily taken into consideration in determining the workspace of a parallel manipulator.


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