Effects of Rotating Inlet Distortion on Compressor Stability With Stall Precursor-Suppressed Casing Treatment

2015 ◽  
Vol 137 (11) ◽  
Author(s):  
Xu Dong ◽  
Dakun Sun ◽  
Fanyu Li ◽  
Donghai Jin ◽  
Xingmin Gui ◽  
...  
Keyword(s):  
Stability Problem ◽  
Axial Fan ◽  
Stall Margin ◽  
Casing Treatment ◽  
Inlet Distortion ◽  
Large Size ◽  
Flow Disturbances ◽  
Stall Margin Improvement ◽  
The Stability ◽  
Stall Precursor

This paper conducts an experimental research of rotating inlet distortion on a low-speed large size test compressor with emphasis on the stability problem of axial fan/compressors, and the stall margin enhancement with a kind of stall precursor-suppressed (SPS) casing treatment. Some results on compressor stall margin and prestall behavior under the restriction of rotating inlet distortion are presented. The experimental results show that whether the inlet distortion is co-rotating or counter-rotating, the SPS casing treatment can still improve the stall margin without leading to additional efficiency loss caused by such configuration. The experiment results also show that the mechanism of the stall margin improvement with such casing treatment is associated with delaying the nonlinear development of the stall precursor waves and weakening the unsteady flow disturbances in a compression system.

Effects of Rotating Inlet Distortion on Two-Stage Compressor Stability With Stall Precursor-Suppressed Casing Treatment

2018 ◽  
Author(s):  
Dakun Sun ◽  
Jia Li ◽  
Xu Dong ◽  
Benhao Gu ◽  
Xiaofeng Sun
Keyword(s):  
Wire Mesh ◽  
Two Stage ◽  
Stall Margin ◽  
Casing Treatment ◽  
Inlet Distortion ◽  
Compressor Rotor ◽  
Mesh Screen ◽  
Stall Margin Improvement ◽  
Stall Precursor ◽  
Different Levels

Experimental research about rotating inlet distortion is carried out on a two-stage compressor with emphasis on the compressor stability as well as the stall margin improvement with a kind of stall precursor-suppressed (SPS) casing treatment in this paper. The wire mesh screen is placed at the upstream of the IGV and can rotate at various speeds in co- and counter-direction of the compressor rotor to simulate the rotating inlet distortion in different levels. The results show that the rotating inlet distortion can deteriorate the compressor stall margin and the SPS casing treatment can extend the compressor stall margin (1.95%–7.90%) without additional efficiency loss. The pre-stall behavior of compressor is also analyzed to uncover the mechanism of the stall margin improvement with such casing treatment. Results show that casing treatment of this configuration can weaken the unsteady disturbances in compression system.

scholarly journals Recess Vane Passive Stall Control

1992 ◽  
Author(s):  
M. Ziabasharhagh ◽  
A. B. McKenzie ◽  
R. L. Elder
Keyword(s):  
Experimental Investigation ◽  
Axial Flow ◽  
Operating Efficiency ◽  
Stall Margin ◽  
Casing Treatment ◽  
Inlet Distortion ◽  
Stall Margin Improvement ◽  
Stage Characteristic ◽  
Stall Control

An experimental investigation has been carried out on the influence of a vaned recessed casing treatment on the stall margin improvement of axial flow fans with different hub to tip ratio, with and without inlet distortion. The inlet distortion tests were conducted on a 0.5 hub to tip ratio fan and significant increases in the flow range with only small drops in operating efficiency were observed. The clean flow tests were conducted on higher hub to tip ratio fans (0.7 and 0.9). In each case the stage characteristic was compared with the results obtained with a solid casing. Significant increases in the flow range, with only modest or no loss in operating efficiency, were observed for optimum configurations at both diameter ratios.

Mechanism investigation of enhancing the stability of an axial flow rotor by blade angle slots

2019 ◽  
Vol 233 (13) ◽  
pp. 4750-4764 ◽  
Author(s):  
Haoguang Zhang ◽  
Wenhao Liu ◽  
Enhao Wang ◽  
Yanhui Wu ◽  
Weidong Yao
Keyword(s):  
Axial Flow ◽  
Maximum Efficiency ◽  
Smooth Wall ◽  
Blade Angle ◽  
Stall Margin ◽  
Casing Treatment ◽  
Flow Losses ◽  
Stable Operating ◽  
Stall Margin Improvement ◽  
The Stability

This paper seeks to reveal the mechanisms of enhancing the stability of a subsonic axial flow rotor by applying blade angle slots casing treatment (BSCT). When blade angle slots are applied, there is about 9% stall margin improvement for the experiment and about 8% stall margin improvement for the calculation, but the decrease in the rotor maximum efficiency is about 11% for the experiment and the calculation. The compared results between smooth wall and blade angle slots indicate that the backflow in the rotor top passage is weakened by the injected and sucked flows formed inside the slots of BSCT. Moreover, the injected flows inside the slots interfere with the flows in the rotor passage upstream, and this interference leads to large flow losses. Therefore, the rotor efficiency for blade angle slots is much lower than that for smooth wall. To confirm that the structural optimization of blade angle slots can effectively improve the compressor stability with small efficiency losses, optimized blade angle slots casing treatment (BSCT1) was designed according to the past experience of slot casing treatment. The calculated result shows that the optimized blade angle slots generate about 59% stall margin improvement, and the compressor maximum efficiency with the optimized blade angle slots is about 0.05% more than that for smooth wall. The flow field analyses show that the strong sucked flows formed inside the slots for BSCT1 can prevent the backflow, which exists in the rotor top passage for BSCT, from appearing. In addition, the level of interference of the flows in the rotor passage upstream for BSCT1 is much lower than that for BSCT, and the corresponding losses with BSCT1 become lower. Therefore, the rotor with BSCT1 has a larger stable operating range and better efficiencies than that with BSCT.

Effect of Novel Casing Treatment on the Suppression of Stall Precursor in a Transonic Compressor

2014 ◽  
Author(s):  
Dakun Sun ◽  
Xiaofeng Sun ◽  
Xiaohua Liu ◽  
Feng Lin ◽  
Nie Chao Qun
Keyword(s):  
Perforated Plate ◽  
Area Ratio ◽  
Open Area ◽  
Stall Inception ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Stall Margin Improvement ◽  
Stall Precursor ◽  
Casing Treatments

A kind of novel casing treatment is proposed to realize stall margin enhancement by suppressing stall precursor in turbomachinery. In view of its different configuration and mechanism, such casing treatment is named as stall precursor-suppressed casing treatment in the present work, or SPS casing treatment for short. In the present work, the experiments of SPS casing treatment are conducted in a transonic compressor J69 Rotor/Stage. The SPS casing treatment which consists of a backchamber and a perforated plate is designed according to a proposed theoretical model. It is noted that the open area ratio of the casing treatment is only 4–12%, which is much smaller than traditional casing treatments with over 50% open area ratio. The tests show that the SPS casing treatment can improve the stall margin by 8–12% for J69 Rotor, and 4–12% for J69 Stage. Meanwhile, the mechanism of stall margin improvement with such casing treatment will be revealed in this investigation. Comparing with the evolution of the precursors without casing treatments, the propagation of the stall inception waves will be suppressed and the non-linear development of the stall process will be delayed under the casing treatment case.

Effects of Stall Precursor-Suppressed Casing Treatment on a Low-Speed Compressor With Swirl Distortion

2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Xu Dong ◽  
Dakun Sun ◽  
Fanyu Li ◽  
Donghai Jin ◽  
Xingmin Gui ◽  
...  
Keyword(s):  
Pressure Rise ◽  
Pressure Profile ◽  
The Novel ◽  
Stall Margin ◽  
Low Speed ◽  
Casing Treatment ◽  
Inlet Distortion ◽  
Flight Vehicles ◽  
Compressor Performance ◽  
Stall Precursor

Swirl inlet distortion is usually encountered in modern flight vehicles since their inlet ducts usually consist of one or two bends, such as S-inlet duct. An experimental device is first designed to simulate the swirl inlet distortion and then used to test the effectiveness of a novel casing treatment (CT) on a low-speed compressor under the swirl distortions of various intensities. The influences of co- and counter-rotating swirl inlet distortion on the test compressor and the stabilization ability of this novel CT are well demonstrated by the illustrations of static pressure rise curves and efficiency curves. The dynamic prestall pressure signals are also captured to reflect the perturbation energy in the flow field through which the mechanism of the novel CT will be indicated. The relevant results show that counter-rotating swirl distortion in small intensity could increase the compressive ability of compressor with small efficiency loss, and the co-rotating swirl distortion always brings about detrimental effects on compressor performance. At the same time, the distortion of twin swirls can cause nonuniform total pressure profile which can seriously damage the compressor performance. Besides, the stall precursor-suppressed (SPS) CT shows a good capability of stall margin (SM) enhancement no matter what swirl inlet distortions are encountered in the test compressor.

Influence of self-circulating casing treatment with double-bleed ports structure on compressor performance

2020 ◽  
Vol 234 (11) ◽  
pp. 1743-1756
Author(s):  
Song Yan ◽  
WuLi Chu
Keyword(s):  
The Self ◽  
Suction Surface ◽  
Stall Margin ◽  
Casing Treatment ◽  
Flow Capacity ◽  
Stall Margin Improvement ◽  
Blade Tip ◽  
Design Speed ◽  
The Stability ◽  
Experimental Values

Casing treatment is an effective way to improve the stable working margin of the compressor and plays an important role in ensuring the stable and safe work of the compressor. On the premise that the numerical results are in agreement with the experimental values, the paper study on a new type of the self-circulating casing treatment with double-bleed ports structure was carried out on the NASA rotor 37 by numerical simulation. It is found that compared with the self-circulating casing treatment with single-bleed port structure, the self-circulating casing treatment with double-bleed ports structure is more favorable for improving the stall margin of the rotor, and the improvement of the stall margin obtained at the rotor design speed is as high as 9.57%. Compared with the other two self-circulating casing treatments with single-bleed port structure, the improvement of the stall margin is increased by 37.90 and 49.53%, respectively. The self-circulating casing treatment with double-bleed ports structure has a significant effect on the enhancing stability, but at the same time, it causes a greater efficiency loss, which reduces the design point efficiency of the rotor by 0.34%. Through detailed analysis of the flow field, it is found that the self-circulating casing treatment improves the flow capacity of the blade tip region, weakens the blockage degree of the blade tip region, and reduces the blade tip load, thereby improving the stall margin of rotor. Compared with the self-circulating casing treatment with single-bleed port structure, the self-circulating casing treatment with double-bleed ports structure is more advantageous for delaying the flow separation of the suction surface, delaying the occurrence of the blade tip stall to make the stability of rotor more favorable, and obtained stall margin improvement is the greatest.

scholarly journals Axial Flow Compressor Stability Enhancement: Circumferential T-Shape Grooves Performance Investigation

Aerospace ◽  
2021 ◽  
Vol 8 (1) ◽  
pp. 12
Author(s):  
Marco Porro ◽  
Richard Jefferson-Loveday ◽  
Ernesto Benini
Keyword(s):  
Vortex Breakdown ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Suction Side ◽  
Treatment Technique ◽  
Tip Leakage Flow ◽  
Stall Inception ◽  
Stall Margin ◽  
Casing Treatment ◽  
Stall Margin Improvement

This work focuses its attention on possibilities to enhance the stability of an axial compressor using a casing treatment technique. Circumferential grooves machined into the case are considered and their performances evaluated using three-dimensional steady state computational simulations. The effects of rectangular and new T-shape grooves on NASA Rotor 37 performances are investigated, resolving in detail the flow field near the blade tip in order to understand the stall inception delay mechanism produced by the casing treatment. First, a validation of the computational model was carried out analysing a smooth wall case without grooves. The comparisons of the total pressure ratio, total temperature ratio and adiabatic efficiency profiles with experimental data highlighted the accuracy and validity of the model. Then, the results for a rectangular groove chosen as the baseline case demonstrated that the groove interacts with the tip leakage flow, weakening the vortex breakdown and reducing the separation at the blade suction side. These effects delay stall inception, improving compressor stability. New T-shape grooves were designed keeping the volume as a constant parameter and their performances were evaluated in terms of stall margin improvement and efficiency variation. All the configurations showed a common efficiency loss near the peak condition and some of them revealed a stall margin improvement with respect to the baseline. Due to their reduced depth, these new configurations are interesting because they enable the use of a thinner light-weight compressor case as is desirable in aerospace applications.

scholarly journals Effects of Endwall Suction and Blowing on Compressor Stability Enhancement

1989 ◽  
Author(s):  
N. K. W. Lee ◽  
E. M. Greitzer
Keyword(s):  
Flow Injection ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Primary Objective ◽  
Stall Margin ◽  
Casing Treatment ◽  
Blade Row ◽  
Stall Margin Improvement ◽  
Stability Enhancement ◽  
Suction And Blowing

An experimental investigation was carried out to examine the effects on stall margin of flow injection into, and flow removal out of, the endwall region of an axial compressor blade row. A primary objective of the investigation was clarification of the mechanism by which casing treatment (which involves both removal and injection) suppresses stall in turbomachines. To simulate the relative motion between blade and treatment, the injection and removal took place through a slotted hub rotating beneath a cantilevered stator row. Overall performance data and detailed (time-averaged) flowfield measurements were obtained. Flow injection and removal both increased the stalling pressure rise, but neither was as effective as the wall treatment. Removal of high blockage flow is thus not the sole reason for the observed stall margin improvement in casing or hub treatment, as injection can also contribute significantly to stall suppression. The results also indicate that the increase in stall pressure rise with injection is linked to the streamwise momentum of the injected flow, and it is suggested that this should be the focus of further studies.

Numerical Investigation of Effect of Inlet Distortion on Compressor Flow Field and Stability

2017 ◽  
Author(s):  
HaoGuang Zhang ◽  
Kang An ◽  
Feng Tan ◽  
YanHui Wu ◽  
WuLi Chu
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Total Pressure ◽  
Tip Clearance ◽  
Numerical Work ◽  
Stall Margin ◽  
Numerical Investigations ◽  
Inlet Distortion ◽  
Compressor Rotor ◽  
The Stability

The compressor aerodynamic design is conducted under the condition of clean inlet in general, but a compressor often operates under the condition of inlet distortion in the practical application. It has been proven by a lot of experimental and numerical investigations that inlet distortion can decrease the performance and stability of compressors. The circumferential or radial distorted inlet in mostly numerical investigations is made by changing the total pressure and total temperature in the inlet ring surface of the compressors. In most of inlet distortion experiments, distorted inlets are usually created by using wire net, flashboards, barriers or the generator of rotating distortion. The fashion of generating distorted inlet for experiment is different from that for numerical simulation. Consequently, the flow mechanism of affecting the flow field and stability of a compressor with distorted inlet for experiment is partly different than that for numerical simulation. In the numerical work reported here, the inlet distortion is generated by setting some barriers in the inlet ring surface of an axial subsonic compressor rotor. Two kinds of distorted inlet are investigated to exploring the effect of distorted range on the flow field and stability of the compressor with ten-passage unsteady numerical method. The numerical results show that the inlet distortions not only degrade the total pressure and efficiency of the compressor rotor, but also decrease the stability of the rotor. The larger the range of distorted inlet is, the stronger the adverse effect is. The comprehensive stall margin for the inlet distortion of 24 degrees and 48 degrees of ten-passages is reduced about 3.35% and 5.88% respectively. The detailed analysis of the flow field in the compressor indicates that the blockage resulted from tip clearance leakage vortex (TLV) and the flow separation near the suction surfaces of some blades tip for distorted inlet is more serious than that resulted from TLV for clean inlet. Moreover, the larger the range of distorted inlet is, the larger the range of the blockage is. The analysis of unsteady flow shows that during this process, which is that one rotor blade passes through the region affected by the distorted inlet, the range of the blockage in the rotor passage increases first, then reduces, and increases last.

Effects of tip air injection on the aerodynamic stability of an axial flow compressor with total pressure distortion

2021 ◽  
pp. 095441002110375
Author(s):  
Baofeng Tu ◽  
Xinyu Zhang ◽  
Liang Li ◽  
Jun Hu
Keyword(s):  
Total Pressure ◽  
Critical Role ◽  
Axial Flow ◽  
Air Injection ◽  
Aerodynamic Stability ◽  
Insertion Depth ◽  
Stall Margin ◽  
Low Speed ◽  
Inlet Distortion ◽  
The Stability

The compressor is a critical component that determines the aerodynamic stability of an aero-engine. Total pressure inlet distortion decreases the thrust and shrinks the stability margin, thus inducing severe performance degradation or even flameout. Generally, tip air injection is used to reduce the adverse influence of total pressure inlet distortion on the aerodynamic stability. In the present work, an experimental investigation on the effects of tip air injection on the stability of a two-stage low-speed axial compressor with total pressure inlet distortion was carried out. A flat baffle generated the total pressure distortion at the inlet of the compressor. The stall margin of the compressor was reduced significantly by the total pressure distortion. When the dimensionless insertion depth of the flat baffle was 0.45, the stall margin decreased to 11.4%. Under the total pressure inlet distortion, tip air injection effectively improved the distortion resistance capability of the compressor. The circumferential layout of the nozzle played a critical role in the stability expansion effect of tip air injection under the inlet flow condition of the total pressure distortion. The modal wave disturbance was likely to occur in the distortion-affected region (the low-pressure region and the mixing region). Tip air injection did not inhibit the generation of the modal wave but restrained the development of the modal wave into the stall cell. It improved the low-speed compressor’s tolerance to the modal wave and allowed a higher amplitude modal wave to occur.

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