A Simple Constitutive Model for Prediction of Single-Peak Flow Curves Under Hot Working Conditions

Author(s):  
Roxana Baktash ◽  
Hamed Mirzadeh

The hot flow stress of a typical stainless steel was modeled by the Hollomon equation, a modified form of the Hollomon equation, and another modified form based on the Fields–Backofen equation. The coupled effect of the deformation temperature and strain rate was also taken into account in the proposed formulae by consideration of the Zener–Hollomon parameter or dependency of the constants on temperature. The modified Fields–Backofen equation was found to be appropriate for prediction of flow stress, in which the incorporation of peak strain and consideration of temperature dependencies of the strain rate sensitivity and the stress coefficient were found to be beneficial. Moreover, the simplicity of the proposed model justifies its applicability for expressing hot flow stress characterizing dynamic recrystallization (DRX).

1975 ◽  
Vol 97 (2) ◽  
pp. 151-155 ◽  
Author(s):  
R. G. Davies ◽  
C. L. Magee

The tensile strength of seventeen engineering materials including steels, Al alloys, and fiber-reinforced plastics, has been determined at strain-rates from 10−3 to 103 sec−1. Variable effects on the stress-strain behavior were found in the different materials with the Al alloys showing minimal strain-rate sensitivity and the plastics highest. All results exhibit a logarithmic dependence of flow stress on strain-rate and thus the dynamic factors (ratio of dynamic to low rate or quasi-static strengths) are as dependent upon changes in quasi-static testing speed (∼1 in./min (0.42 mm/s) as they are to changes at high speed (50,000 in./min or 50 mph (22.35 m/s). No significant influence of strain-rate on elongation or reduction in area has been found for any of the materials. Steels, which comprise the majority of the presently investigated materials, exhibit a higher rate sensitivity for yielding than for higher strain deformation. It is shown that the flow stress results for these steels leads to an internally consistent scheme when (1) strength level and (2) strengthening mechanisms are properly accounted for.


Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1413 ◽  
Author(s):  
Petr Opěla ◽  
Petr Kawulok ◽  
Ivo Schindler ◽  
Rostislav Kawulok ◽  
Stanislav Rusz ◽  
...  

Description of flow stress evolution, specifically an approximation of a set of flow curves acquired under a wide range of thermomechanical conditions, of various materials is often solved via so-called flow stress models. Some of these models are associated with a description of significant flow-curve coordinates. It is clear, the more accurate the coordinates description, the more accurate the assembled model. In the presented research, Zener–Hollomon-based relations, multi-layer perceptron networks and multivariate polynomials are employed to describe the peak and steady-state coordinates of an Invar 36 flow curve dataset. Comparison of the utilized methods in the case of the studied alloy has showed that the suitable description is given by the multivariate polynomials although the Zener–Hollomon and perceptron networks also offer valuable results.


2007 ◽  
Vol 22 (4) ◽  
pp. 926-936 ◽  
Author(s):  
A.A. Elmustafa ◽  
S. Kose ◽  
D.S. Stone

Finite element analysis is used to simulate indentation creep experiments with a cone-shaped indenter. The purpose of the work is to help identify the relationship between the strain-rate sensitivity of the hardness, νH, and that of the flow stress, νσ in materials for which elastic deformations are significant. In general, νH differs from νσ, but the ratio νH/νσ is found to be a unique function of H/E* where H is the hardness and E* is the modulus relevant to Hertzian contact. νH/νσ approaches 1 for small H/E*, 0 for large H/E*, and is insensitive to work hardening. The trend in νH/νσ as a function of H/E* can be explained based on a generalized analysis of Tabor’s relation in which hardness is proportional to the flow stress H = k × σeff and in which the proportionality factor k is a function of σeff/E*.


Author(s):  
J. K. Wright ◽  
J. A. Simpson ◽  
R. N. Wright ◽  
L. J. Carroll ◽  
T. L. Sham

The flow stress of many materials is a function of the applied strain rate at elevated temperature. The magnitude of this effect is captured by the strain rate sensitivity parameter “m”. The strain rate sensitivity of two face–center cubic solid solution alloys that are proposed for use in high temperature heat exchanger or steam generator applications, Alloys 800H and 617, has been determined as a function of temperature over that range of temperatures relevant for these applications. In addition to determining the strain rate sensitivity, it is important for nuclear design within Section III of the ASME Boiler and Pressure Vessel Code to determine temperature below which the flow stress is not affected by the strain rate. This temperature has been determined for both Alloy 800H and Alloy 617. At high temperature the strain rate sensitivity of the two alloys is significant and they have similar m values. For Alloy 617 the temperature limit below which little or no strain rate sensitivity is observed is approximately 700°C. For Alloy 800H this temperature is approximately 650°C.


1994 ◽  
Vol 364 ◽  
Author(s):  
S. S. Ezz ◽  
Y. Q. Sun ◽  
P. B. Hirsch

AbstractThe strain rate sensitivity ß of the flow stress τ is associated with workhardening and β=(δτ/δln ε) is proportional to the workhardening increment τh = τ - τy, where τy is the strain rate independent yield stress. The temperature dependence of β/τh reflects changes in the rate controlling mechanism. At intermediate and high temperatures, the hardening correlates with the density of [101] dislocations on (010). The nature of the local obstacles at room temperature is not established.


2016 ◽  
Vol 716 ◽  
pp. 121-128 ◽  
Author(s):  
Jens Dierdorf ◽  
Johannes Lohmar ◽  
Gerhard Hirt

The design of industrial hot metal forming processes nowadays is mostly carried out using commercial Finite Element (FE) software codes. For precise FE simulations, reliable material properties are a crucial factor. In bulk metal forming, the most important material property is the materials flow stress, which determines the form filling and the necessary forming forces. At elevated temperatures, the flow stress of steels is determined by strain hardening, dynamic recovery and partly by dynamic recrystallization, which is dependent on strain rate and temperature. To simulate hot forming processes, which are often characterized by rapidly changing strain rates and temperatures, the flow stress is typically derived from flow curves, determined at arbitrary constant temperatures and strain rates only via linear interpolation. Hence, the materials instant reaction and relaxation behavior caused by rapid strain rate changes is not captured during simulation. To investigate the relevance of the relaxation behavior for FE simulations, trails with abrupt strain rate change are laid out and the effect on the material flow stress is analyzed in this paper. Additionally, the microstructure evolution due to the strain rate change is investigated. For this purpose, cylinder compression tests of an industrial case hardening steel are conducted at elevated temperatures and different strain rates. To analyze the influence of rapid strain rate changes, changes by one power of ten are performed at a strain of 0.3. As a reference, flow curves of the same material are determined at the initial and final constant strain rate. To investigate the microstructure evolution, compression samples are quenched at different stages, before and after the strain rate change. The results show that the flow curves after the strain rate change tend to approximate the flow curves measured for the final strain rate. However, directly after the strain rate change significant differences between the assumed instant flow stress and the real material behavior can be observed. Furthermore, it can be shown that the state of dynamic recrystallization at the time of the strain rate change influences the material response and relaxation behavior resulting in different slopes of the investigated flow curves after the strain rate change.


2012 ◽  
Vol 57 (4) ◽  
pp. 1253-1259 ◽  
Author(s):  
T. Tokarski ◽  
Ł. Wzorek ◽  
H. Dybiec

The objective of the present study is to analyze the mechanical properties and thermal stability for rapidly solidified and extruded 5083 aluminum alloy (RS). Compression tests were performed in order to estimate flow stress and strain rate sensitivity relation for 5083 alloy in the temperature range of 20°C to 450°C. For the comparison purposes, conventionally cast and extruded industrial material (IM) was studied as well. Deformation tests performed at room temperature conditions show that rapidly solidified material exhibits about 40% higher yield stress (YS=320 MPa) than conventionally cast material (YS=180 MPa), while the deformation at 450°C results in significant decrease of flow stress parameters for RS material (YS=20 MPa) in comparison to IM material (YS=40 MPa). Strain rate sensitivity parameter determined for high temperature conditions indicates superplasticity behavior of RS material. Structural observations show that under conditions of high-temperature deformation there are no operating recrystallization mechanisms. In general, grain size below 1µm and size of reinforcing phases below 50 nm is preserved within the used deformation temperature range.


2011 ◽  
Vol 2011 ◽  
pp. 1-13 ◽  
Author(s):  
Woei-Shyan Lee ◽  
Tao-Hsing Chen ◽  
Chi-Feng Lin ◽  
Wen-Zhen Luo

A split Hopkinson pressure bar is used to investigate the dynamic mechanical properties of biomedical 316L stainless steel under strain rates ranging from 1 × 103 s-1to 5 × 103 s-1and temperatures between25∘Cand800∘C. The results indicate that the flow stress, work-hardening rate, strain rate sensitivity, and thermal activation energy are all significantly dependent on the strain, strain rate, and temperature. For a constant temperature, the flow stress, work-hardening rate, and strain rate sensitivity increase with increasing strain rate, while the thermal activation energy decreases. Catastrophic failure occurs only for the specimens deformed at a strain rate of 5 × 103 s-1and temperatures of25∘Cor200∘C. Scanning electron microscopy observations show that the specimens fracture in a ductile shear mode. Optical microscopy analyses reveal that the number of slip bands within the grains increases with an increasing strain rate. Moreover, a dynamic recrystallisation of the deformed microstructure is observed in the specimens tested at the highest temperature of800∘C.


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