A Study on the Design and Performance of Epicycloid Bevels of Pure-Rolling Contact

2018 ◽  
Vol 140 (4) ◽  
Author(s):  
Rulong Tan ◽  
Bingkui Chen ◽  
Dongyun Xiang ◽  
Dong Liang
Keyword(s):  
Negative Influence ◽  
Transmission Efficiency ◽  
Rolling Contact ◽  
Tooth Surface ◽  
Element Analysis ◽  
Surface Theory ◽  
Pure Rolling ◽  
Surface Models ◽  
And Performance ◽  
Mechanics Characteristics

To avoid the negative influence of sliding contact, this paper tries to investigate the spiral bevels of pure-rolling contact that can be manufactured by existing manufacture technology. In this process, spatial conjugate curve meshing theory and conjugate surface theory are both introduced to investigate the geometric principles and face hobbing process of the pure-rolling contact epicycloid bevel (PCEB for short in this paper). The tooth surface models of PCEBs by face hobbing process are obtained. Next, a sample is represented to show an application of this model. Then, finite element analysis (FEA) is applied to investigate the contact mechanics characteristics of these gears. Finally, the performance experiment of a prototype is completed to evaluate the deviations between theoretical expectations and practical results. From the FEA and experimental results, it is concluded that the PCEBs can mesh correctly and achieve a higher transmission efficiency.

Finite Element Analysis of Rolling Contact for Nonlinear Kinematic Hardening Bearing Steel

1995 ◽  
Vol 117 (4) ◽  
pp. 729-736 ◽  
Author(s):  
M. Howell ◽  
G. T. Hahn ◽  
C. A. Rubin ◽  
D. L. McDowell
Keyword(s):  
Finite Element ◽  
Kinematic Hardening ◽  
Element Model ◽  
Bearing Steel ◽  
Rolling Contact ◽  
Image Point ◽  
Element Analysis ◽  
Transient Region ◽  
Pure Rolling ◽  
Constitutive Properties

A Mroz image point, two surface, nonlinear-kinematic-hardening-plastic (MNKP) representation of bearing steel is inserted into a finite element model of 2-dimensional, line contact for pure rolling. The calculations are compared with previous results for the same contact pressure derived for elastic-linear-kinematic-hardening-plastic (ELKP) behavior. The residual stress, deformation, and the connection between continuing cyclic deformation, etching bands, and cracks are analyzed. Unlike the ELKP constitutive properties, the MNKP behavior displays a distinct transient region which results in higher residual stresses.

A Finite Element Analysis of the General Rolling Contact Problem for a Viscoelastic Rubber Cylinder

1988 ◽  
Vol 16 (1) ◽  
pp. 18-43 ◽  
Author(s):  
J. T. Oden ◽  
T. L. Lin ◽  
J. M. Bass
Keyword(s):  
Finite Element ◽  
Variational Principles ◽  
Standing Waves ◽  
Rolling Contact ◽  
Finite Element Models ◽  
Viscoelastic Cylinder ◽  
Element Analysis ◽  
Elastic Rubber ◽  
Frictional Effects ◽  
Rough Foundation

Abstract Mathematical models of finite deformation of a rolling viscoelastic cylinder in contact with a rough foundation are developed in preparation for a general model for rolling tires. Variational principles and finite element models are derived. Numerical results are obtained for a variety of cases, including that of a pure elastic rubber cylinder, a viscoelastic cylinder, the development of standing waves, and frictional effects.

Parallel Computing for Tire Simulations

2011 ◽  
Vol 39 (3) ◽  
pp. 193-209 ◽  
Author(s):  
H. Surendranath ◽  
M. Dunbar
Keyword(s):  
High Performance ◽  
Effective Means ◽  
Cost Effective ◽  
Turnaround Time ◽  
Careful Consideration ◽  
Rolling Contact ◽  
Element Analysis ◽  
Parallel Solvers ◽  
Design Changes ◽  
Highly Nonlinear

Abstract Over the last few decades, finite element analysis has become an integral part of the overall tire design process. Engineers need to perform a number of different simulations to evaluate new designs and study the effect of proposed design changes. However, tires pose formidable simulation challenges due to the presence of highly nonlinear rubber compounds, embedded reinforcements, complex tread geometries, rolling contact, and large deformations. Accurate simulation requires careful consideration of these factors, resulting in the extensive turnaround time, often times prolonging the design cycle. Therefore, it is extremely critical to explore means to reduce the turnaround time while producing reliable results. Compute clusters have recently become a cost effective means to perform high performance computing (HPC). Distributed memory parallel solvers designed to take advantage of compute clusters have become increasingly popular. In this paper, we examine the use of HPC for various tire simulations and demonstrate how it can significantly reduce simulation turnaround time. Abaqus/Standard is used for routine tire simulations like footprint and steady state rolling. Abaqus/Explicit is used for transient rolling and hydroplaning simulations. The run times and scaling data corresponding to models of various sizes and complexity are presented.

Prediction of Tire Tread Wear with FEM Steady State Rolling Contact Simulation

2003 ◽  
Vol 31 (3) ◽  
pp. 189-202 ◽  
Author(s):  
D. Zheng
Keyword(s):  
Weight Loss ◽  
Steady State ◽  
Cross Section ◽  
Rolling Contact ◽  
Dynamic Simulations ◽  
Element Analysis ◽  
Vehicle Acceleration ◽  
Steady State Rolling ◽  
Driving Conditions ◽  
Rate Profile

Abstract A procedure based on steady state rolling contact Finite Element Analysis (FEM) has been developed to predict tire cross section tread wear profile under specified vehicle driving conditions. This procedure not only considers the tire construction effects, it also includes the effects of materials, vehicle setup, test course, and driver's driving style. In this algorithm, the vehicle driving conditions are represented by the vehicle acceleration histogram. Vehicle dynamic simulations are done to transform the acceleration histogram into tire loading condition distributions for each tire position. Tire weight loss rates for different vehicle accelerations are generated based on a steady state rolling contact simulation algorithm. Combining the weight loss rate and the vehicle acceleration histogram, nine typical tire loading conditions are chosen with different weight factors to represent tire usage conditions. It is discovered that the tire tread wear rate profile is changing continuously as the tire is worn. Simulation of a new tire alone cannot be used to predict the tire cross-section tread wear profile. For this reason, an incremental tread wear simulation procedure is performed to predict the tire cross section tread wear profile. Compared with actual tire cross-section tread wear profiles, good results are obtained from the simulations.

Modeling of surface roughness in a novel magnetorheological gear profile finishing process

2020 ◽  
pp. 095440622097826
Author(s):  
Ravi Datt Yadav ◽  
Anant Kumar Singh ◽  
Kunal Arora
Keyword(s):  
Surface Roughness ◽  
Gear Tooth ◽  
Surface Characteristics ◽  
Spur Gear ◽  
Tooth Profile ◽  
Tooth Surface ◽  
Magnetic Flux Density ◽  
Element Analysis ◽  
Finishing Process ◽  
Gear Profile

Fine finishing of spur gears reduces the vibrations and noise and upsurges the service life of two mating gears. A new magnetorheological gear profile finishing (MRGPF) process is utilized for the fine finishing of spur gear teeth profile surfaces. In the present study, the development of a theoretical mathematical model for the prediction of change in surface roughness during the MRGPF process is done. The present MRGPF is a controllable process with the magnitude of the magnetic field, therefore, the effect of magnetic flux density (MFD) on the gear tooth profile has been analyzed using an analytical approach. Theoretically calculated MFD is validated experimentally and with the finite element analysis. To understand the finishing process mechanism, the different forces acting on the gear surface has been investigated. For the validation of the present roughness model, three sets of finishing cycle experimentations have been performed on the spur gear profile by the MRGPF process. The surface roughness of the spur gear tooth surface after experimentation was measured using Mitutoyo SJ-400 surftest and is equated with the values of theoretically calculated surface roughness. The results show the close agreement which ranges from −7.69% to 2.85% for the same number of finishing cycles. To study the surface characteristics of the finished spur gear tooth profile surface, scanning electron microscopy is used. The present developed theoretical model for surface roughness during the MRGPF process predicts the finishing performance with cycle time, improvement in the surface quality, and functional application of the gears.

Tensegrity Structures in the Design of Flexible Structures for Offshore Aquaculture

2007 ◽  
Author(s):  
O̸sten Jensen ◽  
Anders Sunde Wroldsen ◽  
Pa˚l Furset Lader ◽  
Arne Fredheim ◽  
Mats Heide ◽  
...  
Keyword(s):  
Flexible Structures ◽  
Weather Conditions ◽  
High Energy ◽  
Open Ocean ◽  
Element Analysis ◽  
Tensegrity Structures ◽  
Stiffness Properties ◽  
Offshore Aquaculture ◽  
And Performance ◽  
Open Ocean Aquaculture

Aquaculture is the fastest growing food producing sector in the world. Considerable interest exists in developing open ocean aquaculture in response to a shortage of suitable, sheltered inshore locations. The harsh weather conditions experienced offshore lead to a focus on new structure concepts, remote monitoring and a higher degree of automation in order to keep the cost of structures and operations within an economically viable range. This paper proposes tensegrity structures in the design of flexible structures for offshore aquaculture. The finite element analysis program ABAQUS™ has been used to investigate stiffness properties and performance of tensegrity structures when subjected to various forced deformations and hydrodynamic load conditions. The suggested concept, the tensegrity beam, shows promising stiffness properties in tension, compression and bending, which are relevant for development of open ocean aquaculture construction for high energy environments. When designing a tensegrity beam, both pre-stress and spring stiffness should be considered to ensure the desired structural properties. A large strength to mass ratio and promising properties with respect to control of geometry, stiffness and vibration could make tensegrity an enabling technology for future developments.

Elasto-Plastic Coupled Temperature-Displacement Finite Element Analysis of Two-Dimensional Rolling-Sliding Contact With a Translating Heat Source

1991 ◽  
Vol 113 (1) ◽  
pp. 93-101 ◽  
Author(s):  
S. M. Kulkarni ◽  
C. A. Rubin ◽  
G. T. Hahn
Keyword(s):  
Finite Element ◽  
Half Space ◽  
Plastic Material ◽  
Element Model ◽  
Rolling Contact ◽  
Two Dimensional ◽  
Element Analysis ◽  
Element Mesh ◽  
Perfectly Plastic ◽  
Elastic Perfectly Plastic

The present paper, describes a transient translating elasto-plastic thermo-mechanical finite element model to study 2-D frictional rolling contact. Frictional two-dimensional contact is simulated by repeatedly translating a non-uniform thermo-mechanical distribution across the surface of an elasto-plastic half space. The half space is represented by a two dimensional finite element mesh with appropriate boundaries. Calculations are for an elastic-perfectly plastic material and the selected thermo-physical properties are assumed to be temperature independent. The paper presents temperature variations, stress and plastic strain distributions and deformations. Residual tensile stresses are observed. The magnitude and depth of these stresses depends on 1) the temperature gradients and 2) the magnitudes of the normal and tangential tractions.

Mechanical Design, Additive Manufacturing, and Performance of Equal Volume Metamaterials

2021 ◽  
Author(s):  
Richárd Horváth ◽  
Vendel Barth ◽  
Viktor Gonda ◽  
Mihály Réger ◽  
Imre Felde
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Energy Absorption ◽  
Mechanical Design ◽  
Area Under The Curve ◽  
Cell Number ◽  
Element Analysis ◽  
Cross Sectional ◽  
Unit Cells ◽  
And Performance

Abstract In this paper, we study the energy absorption of metamaterials composed of unit cells whose special geometry makes the cross-sectional area and the volume of the bodies generated from them constant (for the same enclosing box dimensions). After a parametric description of such special geometries, we analyzed by finite element analysis the deformation of the metamaterials we have designed during compression. We 3D printed the designed metamaterials from plastic to subject them to real compression. The results of the finite element analysis were compared with the real compaction results. Then, for each test specimen, we plotted its compaction curve. By fitting a polynomial to the compaction curves and integrating it (area under the curve), the energy absorption of the samples can be obtained. As a result of these investigations, we drew a conclusion about the relationship between energy absorption and cell number.

Finite Element Analysis of the Rolling Contact Fatigue Life of Railcar Wheels

2008 ◽  
Vol 575-578 ◽  
pp. 1461-1466
Author(s):  
Byeong Choon Goo ◽  
Jung Won Seo
Keyword(s):  
Heat Treatment ◽  
Residual Stress ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Fatigue Life ◽  
Contact Fatigue ◽  
Rolling Contact ◽  
Element Analysis ◽  
Railway Vehicles ◽  
Contact Fatigue Life

Railcar wheels and axles belong to the most critical components in railway vehicles. The service conditions of railway vehicles have been more severe in recent years due to speed-up. Therefore, a more precise evaluation of railcar wheel life and safety has been requested. Wheel/rail contact fatigue and thermal cracks due to braking are two major mechanisms of the railcar wheel failure. One of the main sources influencing on the contact zone failure is residual stress. The residual stress in wheels formed during heat treatment in manufacturing changes in the process of braking. Thus the fatigue life of railcar wheels should be estimated by considering both thermal stress and rolling contact. Also, the effect of residual stress variation due to manufacturing process and braking process should be included in simulating contact fatigue behavior. In this paper, an evaluation procedure for the contact fatigue life of railcar wheels considering the effects of residual stresses due to heat treatment, braking and repeated contact load is proposed. And the cyclic stressstrain history for fatigue analysis is simulated by finite element analysis for the moving contact load.

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