Assessment of the Oil Scoop Capture Efficiency in High Speed Rotors

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Paloma Paleo Cageao ◽  
Kathy Simmons ◽  
Arun Prabhakar ◽  
Budi Chandra

Experimental research was conducted into a scooped rotor system that captures oil from a stationary jet and directs it through passages within the shaft to another axial location. Such a system has benefits for delivering oil via under-race feed to aeroengine bearings where direct access is limited. Oil capture efficiency was calculated for three jet configurations, a range of geometric variations relative to a baseline and a range of operating conditions. Flow visualization techniques yielded high-speed imaging in the vicinity of the scoop leading edge. Overall capture efficiency depends on the amount of oil initially captured by the scoop that is retained. Observation shows that when the jet hits the tip of a scoop element, it is sliced and deflected upward in a “plume.” Ligaments and drops formed from this plume are not captured. In addition, some oil initially captured is flung outward as a consequence of centrifugal force. Although in principle capture of the entire supply is possible over most of the shaft speed range, as demonstrated by a simplified geometric model, in practice 60–70% is typical. Significant improvement in capture efficiency was obtained with a lower jet angle (more radial) compared to baseline. Higher capture efficiencies were found where the ratio of jet to scoop tip speed was lower. This research confirms the capability of a scoop system to capture and retain delivered oil. Additional numerical and experimental work is recommended to further optimize the geometry and increase the investigated temperature and pressure ranges.

Author(s):  
Kathy Simmons ◽  
Luke Harrison ◽  
Evgenia Korsukova ◽  
Paloma Paleo Cageao

With reduction of gas turbine core size, clearances between internal components are reduced and directing oil jets for bearing lubrication becomes more difficult. If direct access to the bearings or scallops is impeded, the inclusion of oil scoops becomes highly desirable for lubricant supply. With a scoop-based system oil is targeted at a scooped rotor, collected and fed along axial passages and delivered at a different axial location thus enhancing design opportunities. The proportion of oil from the supply jet retained by the scoop system is an important design parameter that can be characterised by the concept of capture efficiency. Previous investigations have focussed on a proposed scoop device’s operating conditions and oil jet configurations; this study proposes new methods of utilising the jets to improve scoop capture efficiency. A parametric study of a 2D scoop geometry was conducted using the Computational Fluid Dynamics (CFD) software ANSYS Fluent. The simulation utilised the Volume of Fluids (VOF) approach for multiphase modelling and the k-ω SST model to account for turbulence. In the configuration studied the oil was supplied via two nozzles separated by 10 degrees circumferentially. An uneven flow rate between two oil jets in tandem allowed for the identification of jet interaction effects. A transition in capture efficiency responses was also highlighted between shallow and steep jet angles. The knowledge of individual jet behaviour may immediately improve existing tandem jet configurations. Further, the concept of pulsing the jets was investigated, the idea being initiated following observation of high speed imaging of a scoop system tested experimentally. The imaging shows that most of the uncaptured oil is deflected or splashed following interaction with the scoop. Turning the oil off for part of the cycle potentially reduces or eliminates this. By defining and implementing an optimised time scheme for the pulsation of a single jet, the capture efficiency was improved by 10%. Compensating for the associated flow rate reduction by increasing the jet velocity resulted in a further 5% increase in capture efficiency. The development of pulsed jets for practical applications has the potential to significantly improve oil scoop capture efficiency.


Author(s):  
Thomas Mosbach ◽  
Victor Burger ◽  
Barani Gunasekaran

The threshold combustion performance of different fuel formulations under simulated altitude relight conditions were investigated in the altitude relight test facility located at the Rolls-Royce plc. Strategic Research Centre in Derby, UK. The combustor employed was a twin-sector representation of an RQL gas turbine combustor. Eight fuels including conventional crude-derived Jet A-1 kerosene, synthetic paraffinic kerosenes (SPKs), linear paraffinic solvents, aromatic solvents and pure compounds were tested. The combustor was operated at sub-atmospheric air pressure of 41 kPa and air temperature of 265 K. The temperature of all fuels was regulated to 288 K. The combustor operating conditions corresponded to a low stratospheric flight altitude near 9 kilometres. The experimental work at the Rolls-Royce (RR) test-rig consisted of classical relight envelope ignition and extinction tests, and ancillary optical measurements: Simultaneous high-speed imaging of the OH* chemiluminescence and of the soot luminosity was used to visualize both the transient combustion phenomena and the combustion behaviour of the steady burning flames. Flame luminosity spectra were also simultaneously recorded with a spectrometer to obtain information about the different combustion intermediates and about the thermal soot radiation curve. This paper presents first results from the analysis of the weak extinction measurements. Further detailed test fuel results are the subject of a separate complementary paper [1]. It was found in general that the determined weak extinction parameters were not strongly dependent on the fuels investigated, however at the leading edge of the OH* chemiluminescence intensity development in the pre-flame region fuel-related differences were observed.


2020 ◽  
pp. 152808372094927 ◽  
Author(s):  
Ignacio Formoso ◽  
Alejandro Rivas ◽  
Gerardo Beltrame ◽  
Gorka S Larraona ◽  
Juan Carlos Ramos ◽  
...  

The high demand for quality in the manufacture of absorbent hygiene products requires the adhesive bonds between layers to be as uniform as possible. An experimental study was conducted on two industrial multihole melt blowing nozzle designs used for hot-melt adhesive applications for hygiene products, in order to study two defects that influence the quality of the adhesive bond: fibre breakup, resulting in contamination, and the presence of shots, undesirable lumps that end up in the finished product. To this end, the fibre dynamics were captured at the nozzle exit region by using high-speed imaging. From the results it was observed that die drool is the main source of shot formation, while fibre breakup occurs as a result of applying a sufficiently large force in the direction perpendicular to the fibre. In addition, three dimensionless parameters were defined, the first two being the air-polymer flux ratio and the dimensionless temperature ratio, both of which represent the operating conditions, and the remaining one being the force ratio, which represents the nozzle geometry. The effect of these parameters on fibre breakup and shot formation was studied and the results indicate that both the operating conditions and the nozzle geometry were responsible for the onset of the fibre breakup and for the formation of shots. More precisely, both defects turned out to be dominated by the air-polymer flux ratio and the air tilt angle. The results that emerge from this study are useful for the enhancement of industrial melt blowing nozzles.


Author(s):  
Joachim Kurzke

Realistic compressor maps are the key to high quality gas turbine performance calculations. When modeling the performance of an existing engine then these maps are usually not known and must be approximated by adapting maps from literature to either measured data or to other available information. There are many publications describing map adaptation processes, simple ones and more sophisticated physically based scaling rules. There are also reports about using statistics, genetic algorithms, neural networks and even morphing techniques for re-engineering compressor maps. This type of methods does not consider the laws of physics and consequently the generated maps are valid at best in the region in which they have been calibrated. This region is frequently very narrow, especially in case of gas generator compressors which run in steady state always on a single operating line. This paper describes which physical phenomena influence the shape of speed and efficiency lines in compressor maps. For machines operating at comparatively low speeds (so that the flow into each stage is subsonic), there is usually considerable range between choke and stall corrected flow. As the speed of the machine is increased the range narrows. For high-speed stages with supersonic relative flow into the rotor the efficiency maximum is where the speed line turns over from vertical to lower than maximum corrected flow. At this operating condition the shock is about to detach from the leading edge of the blades. The flow at a certain speed can also be limited by choking in the compressor exit guide vanes. For high pressure ratio single stage centrifugal compressors this is a normal case, but it can also happen with low pressure ratio multistage boosters of turbofan engines, for example. If the compressor chokes at the exit, then the specific work remains constant along the speed line while the overall pressure ratio varies and that generates a very specific shape of the efficiency contour lines in the map. Also in other parts of the map, the efficiency varies along speed lines in a systematic manner. Peculiar shapes of specific work and corrected torque lines can reveal physically impossibilities that are difficult to see in the standard compressor map pictures. Compressor maps generated without considering the inherent physical phenomena can easily result in misleading performance calculations if used at operating conditions outside of the region where they have been calibrated. Whatever map adaptation method is used: the maps created in such a way should be checked thoroughly for violations of the underlying laws of compressor physics.


Author(s):  
Jee Loong Hee ◽  
Kathy Simmons ◽  
David Hann ◽  
Michael Walsh

Abstract Surface waves are observed in many situations including natural and engineering applications. Experiments conducted at the Gas Turbine and Transmissions Research Centre (G2TRC) used high speed imaging to observe multiscale wave structures close to an aeroengine ball bearing in a test rig. The dynamic behavior and scale of the waves indicate that these are shear-driven although highly influenced by gravity at low shaft speed. To understand the interactions between gas and liquid phases including momentum and mass transfers, characterization of the observed waves and ligaments was undertaken. Waves were studied at surfaces close to the ball bearing and ligaments were assessed near the cage. Characterization was in terms of frequency and wavelength as functions of speed, flow-rate, bearing axial load and gravity. The assessments confirmed the existence of gravity-capillary waves and capillary waves. Gravity-capillary waves were measured to have a longer mean wavelength on the co-current side of the bearing (gravity and shear acting together) compared to the counter-current side (gravity and shear opposing). Using a published definition of critical wavelength (λcrit), measured wavelengths at 3,000 rpm were 2.56λcrit on the co-current side compared to 1.86λcrit at the countercurrent location. As shaft speed increases, wavelength reduces with transition to capillary waves occurring at around 0.83λcrit. At shaft speeds beyond 5000 rpm, capillary waves were fully visible and the wavelength was obtained as 0.435λcrit. Flow-rate and load did not significantly influence wavelength. Wave frequency was found to be proportional to shaft speed. The gravity-capillary waves had frequencies within the range 13–25 Hz while capillary waves exhibited a frequency well beyond 100 Hz. The frequencies are highly fluctuating with no effect of load and flow rate observed. Ligaments were characterized using Weber number and Stability number. The number of ligaments increased with shaft speed. A correlation for ligament number based on operating conditions is proposed.


2020 ◽  
Vol 72 (7) ◽  
pp. 845-850
Author(s):  
Yue Liu

Purpose The purpose of this paper is to clarify the relationship between fatigue life and kinematics of angular contact ball bearing. It proposes a new modeling method of spin to roll ratio based on raceway friction, which is more accurate than the traditional raceway control theory. Design/methodology/approach The uniform model of spin to roll ratio based on raceway friction in a wide speed range is proposed using quasi-statics method, which considers centrifugal force, gyroscopic moment, friction force of raceway and other influencing factors. The accuracy is considerably improved compared with the static model without increasing too much computation. Findings A uniform model for spin to roll ratio of angular contact ball bearing based on raceway friction is established, and quite different relationships between fatigue life and speed under two operating conditions are found. Research limitations/implications The conclusion of this paper is based on the bearing basic fatigue life calculation theory provided by ISO/TS 16281; however, the accuracy of theory needs to be further verified. Practical implications This paper provides guidance for applying angular contact ball bearing, especially at a high speed. Originality/value This paper reveals the changing trend of fatigue life of angular contact ball bearing with the speed under different loads. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2020-0030


2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Huang Chen ◽  
Yuanchao Li ◽  
David Tan ◽  
Joseph Katz

Experiments preformed in the JHU refractive index matched facility examine flow phenomena developing in the rotor passage of an axial compressor at the onset of stall. High-speed imaging of cavitation performed at low pressures qualitatively visualizes vortical structures. Stereoscopic particle image velocimetry (SPIV) measurements provide detailed snapshots and ensemble statistics of the flow in a series of meridional planes. At prestall condition, the tip leakage vortex (TLV) breaks up into widely distributed intermittent vortical structures shortly after rollup. The most prominent instability involves periodic formation of large-scale backflow vortices (BFVs) that extend diagonally upstream, from the suction side (SS) of one blade at midchord to the pressure side (PS) near the leading edge of the next blade. The 3D vorticity distributions obtained from data recorded in closely spaced planes show that the BFVs originate form at the transition between the high circumferential velocity region below the TLV center and the main passage flow radially inward from it. When the BFVs penetrate to the next passage across the tip gap or by circumventing the leading edge, they trigger a similar phenomenon there, sustaining the process. Further reduction in flow rate into the stall range increases the number and size of the backflow vortices, and they regularly propagate upstream of the leading edge of the next blade, where they increase the incidence angle in the tip corner. As this process proliferates circumferentially, the BFVs rotate with the blades, indicating that there is very little through flow across the tip region.


Author(s):  
Alessandra Cuneo ◽  
Alberto Traverso ◽  
Aristide F. Massardo

The dynamic modeling of energy systems can be used for different purposes, obtaining important information both for the design phase and control system strategies, increasing the confidence during experimental phase. Such analysis in dynamic conditions is generally performed considering fixed values for both geometrical and operational parameters such as volumes, orifices, but also initial temperatures, pressure. However, such characteristics are often subject to uncertainty, either because they are not known accurately or because they may depend on the operating conditions at the beginning of the relevant transient. With focus on a gas turbine fuel cell hybrid system (HS), compressor surge may or may not occur during transients, depending on the aforementioned cycle characteristics; hence, compressor surge events are affected by uncertainty. In this paper, a stochastic analysis was performed taking into account an emergency shut-down (ESD) in a fuel cell gas turbine HS, modeled with TRANSEO, a deterministic tool for the dynamic simulations. The aim of the paper is to identify the main parameters that impact on compressor surge margin. The stochastic analysis was performed through the response sensitivity analysis (RSA) method, a sensitivity-based approximation approach that overcomes the computational burden of sampling methods. The results show that the minimum surge margin occurs in two different ranges of rotational speed: a high-speed range and a low-speed range. The temperature and geometrical characteristics of the pressure vessel, where the fuel cell is installed, are the two main parameters that affect the surge margin during an emergency shut down.


Blood ◽  
2004 ◽  
Vol 104 (11) ◽  
pp. 2383-2383
Author(s):  
Vania Tz Hinkovska-Galcheva ◽  
Jmes A. Shayman ◽  
Andrei L. Kindzelskii ◽  
Miki Hiraoka ◽  
Akira Abe ◽  
...  

Abstract We identified the generation of ceramide-1-phosphate (C1P) through activation of a ceramide kinase in neutrophils. Our previous studies indicated that C1P enhanced calcium-dependent fusion of liposomes. We hypothesized that human ceramide kinase (hCERK) activity and C1P synthesis leads to enhanced phagocytosis through a mechanism involving modulating membrane fluidity and Ca2+ generation. hCERK was stably transfected into COS-1 cells bearing FcγRIIA. hCERK activity was 2.3 times higher in cells transfected with hCERK than in the FcγRIIA cells or cells transfected with pc-vector. Stably transfected cells showed a 3-fold increase in phagocytosis. Besides increasing phagocytosis, the percentage of ingesting COS-1 cells increased from 43+ 11 in control cells and 50 + 11 in pc-vector control to 70 + 9 (p<0.0001, n=6) in pc-hCERK transfected cells. Cells labeled with [3H]-D-erythro-sphingosine and challenged with particles increased both phagocytosis by three fold and C1P levels by two times compared to resting controls. FcγRIIA, pc-vector and pc-hCERK transfected cells were subjected to cellular fractionation. Utilizing an antibody to c-Myc we confirmed that c-Myc tagged pc-hCERK was localized in the raft fraction, which was identified by a caveolin-1 marker. To assess plasma membrane fluidity we labeled COS–1 cells with 2-dimethylamino-6-lauroylnaphthalene (Laurdan). Cells transfected with pc-hCERK showed higher liquid crystalline order than control and vector transfected cells, a condition favorable to promote membrane fusion. Such ordered structures are reported to be the site of Ca2+ waves ignition. High speed imaging revealed that cells bearing pc-hCERK showed two Ca2+ waves beginning at the leading edge of the cell that propagated in both directions. When the two waves reached the vicinity of the phagosome, a secondary waves split off from each of them, then propagated about the perimeter of the phagosome. That was inhibitable by employing a store-operated Ca2+ channel (SOC) inhibitor. This behavior is unique to the FcγRIIA/pc-hCERK transfected cells. In conclusion transfected COS-1 cells were able to increase their C1P levels during phagocytosis. This changed the structural order parameter of the lipid rafts where hCERK is localized and likely contributed to phagocytosis by promoting phagosome development. Lipid rafts were enriched in Ca2+ signaling machinery and in turn pc-hCERK transfection resulted in a novel means to markedly enhance phagocytosis by generating Ca2+ movement from SOC.


2014 ◽  
Vol 11 (98) ◽  
pp. 20140541 ◽  
Author(s):  
Jialei Song ◽  
Haoxiang Luo ◽  
Tyson L. Hedrick

A three-dimensional computational fluid dynamics simulation is performed for a ruby-throated hummingbird ( Archilochus colubris ) in hovering flight. Realistic wing kinematics are adopted in the numerical model by reconstructing the wing motion from high-speed imaging data of the bird. Lift history and the three-dimensional flow pattern around the wing in full stroke cycles are captured in the simulation. Significant asymmetry is observed for lift production within a stroke cycle. In particular, the downstroke generates about 2.5 times as much vertical force as the upstroke, a result that confirms the estimate based on the measurement of the circulation in a previous experimental study. Associated with lift production is the similar power imbalance between the two half strokes. Further analysis shows that in addition to the angle of attack, wing velocity and surface area, drag-based force and wing–wake interaction also contribute significantly to the lift asymmetry. Though the wing–wake interaction could be beneficial for lift enhancement, the isolated stroke simulation shows that this benefit is buried by other opposing effects, e.g. presence of downwash. The leading-edge vortex is stable during the downstroke but may shed during the upstroke. Finally, the full-body simulation result shows that the effects of wing–wing interaction and wing–body interaction are small.


Sign in / Sign up

Export Citation Format

Share Document