Exergy and Cost Optimization of a Two-Stage Refrigeration System Using Refrigerant R32 and R410A

Author(s):  
Ranendra Roy ◽  
Arup Jyoti Bhowal ◽  
Bijan Kumar Mandal

Abstract An attempt has been made to investigate numerically a two-stage refrigeration system with flash intercooler of 50 kW cooling capacity using refrigerant R410A and its possible alternative R32. Development of the simulation model for the analysis of the system has been carried out in engineering equation solver considering the energetic, exergetic, economic, and environmental aspects. Evaporator and condenser temperatures have been varied from −50 °C to −25 °C and 40 °C to 55 °C, respectively, to carry out the simulation work. Co-efficient of performance (COP), exergetic efficiency, and plant cost rate are the three performance parameters computed in this present work. Results show that the performances of the system using R32 are comparable with those of the system using R410A. It is also observed that R32 shows slightly better thermo-economic performances at higher condenser temperature. Multi-objective optimization has also been carried out using the toolbox available for optimization in matlab to obtain the optimum performance and optimum operating conditions for both the refrigerants. Optimization results also show better thermo-economic performances of R32 over R410A though compressor discharge temperature is higher in case of R32.

2014 ◽  
Vol 501-504 ◽  
pp. 2282-2287 ◽  
Author(s):  
Yu Hang Liao ◽  
Wei Lu ◽  
Lie Pan

The performance of a solar-driven air-cooled ejector refrigeration system using ammonia as refrigerant with rated cooling capacity of 10.5kW was analyzed for air-conditioning purpose. The cooling capacity of the proposed system increases with the rising of indoor temperature and enhancement of solar irradiance, while decreases with the rising of outdoor temperature. The COP has similar changing trend with that of the cooling capacity except that it increases rapidly with the enhancement of solar irradiance firstlyand then become stable by and large after solar irradiance exceeding a certain value. The cooling capacity is 6.3~52kW and the COP 0.06~0.11 under the normal operating conditions with indoor temperature over 27, outdoor temperature below 38°C and solar irradiance surpassing 500 W/m2. The proposed system can match the climatic conditions in air-conditioning season of Nanning, a typical city in hot summer and warm winter region.


Energies ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5991
Author(s):  
Christian J. L. Hermes ◽  
Joel Boeng ◽  
Diogo L. da Silva ◽  
Fernando T. Knabben ◽  
Andrew D. Sommers

Modern refrigerators are equipped with fan-supplied evaporators often tailor-made to mitigate the impacts of frost accretion, not only in terms of frost blocking, which depletes the cooling capacity and therefore the refrigerator coefficient of performance (COP), but also to allow optimal defrosting, thereby avoiding the undesired consequences of condensate retention and additional thermal loads. Evaporator design for frosting conditions can be done either empirically through trial-and-error approaches or using simulation models suitable to predict the distribution of the frost mass along the finned coil. Albeit the former is mandatory for robustness verification prior to product approval, it has been advocated that the latter speeds up the design process and reduces the costs of the engineering undertaking. Therefore, this article is aimed at summarizing the required foundations for the design of efficient evaporators and defrosting systems with minimized performance impacts due to frosting. The thermodynamics, and the heat and mass transfer principles involved in the frost nucleation, growth, and densification phenomena are presented. The thermophysical properties of frost, such as density and thermal conductivity, are discussed, and their relationship with refrigeration operating conditions are established. A first-principles model is presented to predict the growth of the frost layer on the evaporator surface as a function of geometric and operating conditions. The relation between the microscopic properties of frost and their macroscopic effects on the evaporator thermo-hydraulic performance is established and confirmed with experimental evidence. Furthermore, different defrost strategies are compared, and the concept of optimal defrost is formulated. Finally, the results are used to analyze the efficiency of the defrost operation based on the net cooling capacity of the refrigeration system for different duty cycles and evaporator geometries.


Author(s):  
Fadi A. Ghaith ◽  
Kamal Majlab Wars

Abstract This paper addresses the potential of integrating the existing oil wells and absorption chiller for the purpose of provision space cooling for the base camp of oil field at Block 9 located in Oman. The wellbore was used as a hot water feed to the chiller. Well S 347 was selected as the hot water source and well S 179 was selected to be the injection well for the outlet water. The existing wells were assessed via PIPESIM software. Using PIPESIM software, the fluid temperatures, well pressure and flow rates were obtained and analyzed throughout NODAL analyses. The water temperature of 100 °C, well head pressure of 100 psi and flow rate of 30 m3/h, were found to be the optimum operating parameters. The COP of the absorption chiller was obtained via ABSIM software. The variable operating conditions were investigated and elaborated as a function of the efficiency and capacity ratio. The designed system was configured to yield 0.733 COP and a capacity of 377 KW which met the cooling capacity of the admin building of block 9. The entire feasibility analysis was performed in terms of the overall cost as well as the saving that would be achieved from such homogeneity. The payback period of the entire system was found to be 7 years which emphasized a great potential of adapting the technology if the operating resources are available.


2019 ◽  
Vol 969 ◽  
pp. 199-204
Author(s):  
Shaik Mohammad Hasheer ◽  
Kolla Srinivas

Now a days R134a can be used in domestic refrigerators and in air conditioning of automobiles. As per Kyoto protocol the usage of R134a is restricted due to their higher GWP value. The GWP value of this refrigerant is around 1430. So in this article, thermodynamic analysis of HFC-152a, HFO refrigerants-1234ze(E) and 1234yf was done in a household refrigeration system as direct substitute to HFC-134a.The performance of the household refrigerator was compared in terms of outlet temperature of the compressor, volumetric cooling capacity (VCC), refrigeration effect, work done by the compressor and coefficient of performance (COP). The entire analysis is carried out at various operating conditions of condenser and evaporator temperatures i.e. condensation temperature of 25°C,35°C & 45°C and evaporating temperatures ranging between −20°C to 10°C.From the theoretical results, it can be concluded that R1234yf can be used as a direct substitute to R134a.


Author(s):  
Mehmet Altinkaynak

Abstract According to the regulation of European Union laws in 2014, it was inevitable to switch to low global warming potential (GWP) fluids in the refrigeration systems where the R404A working fluid is currently used. The GWP of R404A is very high, and the potential for ozone depletion is zero. In this study, energetic and exergetic performance assessment of a theoretical refrigeration system was carried out for R404 refrigerant and its alternatives, comparatively. The analyses were made for R448A, R449A, R452A and R404A. The results of the analysis were presented separately in the tables and graphs. According to the results, the cooling system working with R448A exhibited the best performance with a coefficient of performance (COP) value of 2.467 within the alternatives of R404A followed by R449A and R452A, where the COP values were calculated as 2.419 and 2.313, respectively. In addition, the exergy efficiencies of the system were calculated as 20.62%, 20.22% and 19.33% for R448A, R449A and R452A, respectively. For the base calculations made for R404A, the COP of the system was estimated as 2.477, where the exergy efficiency was 20.71%. Under the same operating conditions, the total exergy destruction rates for R404A, R448A, R449A and R452A working fluids were found to be 3.201 kW, 3.217 kW, 3.298 kW and 3.488 kW, respectively. Furthermore, parametric analyses were carried out in order to investigate the effects of different system parameters such as evaporator and condenser temperature.


2010 ◽  
Vol 91 (8) ◽  
pp. 951-957 ◽  
Author(s):  
Yeongsu Park ◽  
Tomoaki Namioka ◽  
Shinsuke Sakamoto ◽  
Tai-jin Min ◽  
Seon-ah Roh ◽  
...  

2020 ◽  
pp. 1-33
Author(s):  
Cenker Aktemur ◽  
Ilhan Tekin Öztürk

Abstract This study focuses on a thermodynamic performance analysis of a subcritical cascade refrigeration system (CRS) with internal heat exchangers (IHXs) using R41/R601, R41/R602A, and R41/cyclopentane as refrigerant pairs. The effect of evaporator temperature (Tev), condenser temperature (Tcond) and temperature difference in cascade heat exchanger (ΔTCHX) on examined performance parameters are investigated. Each performance parameter is scrutinized by an optimum LTC condenser temperature. The operating parameters have some implications on the overall thermodynamic performance of the system. A change of 10°C in the Tev and Tcond affects the performance of the system by approximately +26% and −8%, respectively. Moreover, a variation of 1°C in the ΔTCHX reduces the performance of the system by about 2%. The effect of IHXs on the system has some interesting results. The COP and exergy efficiency values of the system using R41/cyclopentane tend to constantly decrease by nearly 4.05%. Although not as much as R41/cyclopentane, there is also a slight drop in the performance of other refrigerant pairs. The discharge temperature in LTC and HTC compressors exceeds 120°C for low-temperature refrigeration requirements, which is highly undesirable. Furthermore, the top priority components for the system improvement are HTC condenser, HTC compressor, and CHX. The refrigerant pairs with the thermodynamic performance from best to worst are R41/R601, R41/cyclopentane, and R41/R602A, respectively. Finally, the COP and exergy efficiency values of the modeled system are 10.40% higher and 3.06% lower, respectively, compared to current models in the literature.


Author(s):  
Dongzhi Guo ◽  
Jingsheng Gao ◽  
Alan J. H. McGaughey ◽  
Matthew Moran ◽  
Suresh Santhanam ◽  
...  

A Stirling cycle micro-refrigeration system composed of arrays of silicon MEMS cooling elements has been designed and evaluated thermodynamically. The cooling elements are each 5 mm-long, 2.25 mm-wide, have a thickness of 300 μm, and are fabricated in a stacked array on a silicon wafer. A 0.5 mm-long regenerator is placed between the compression (hot side) and expansion (cold side) diaphragms. The diaphragms are 2.25 mm circles driven electrostatically. Helium is the working fluid, pressurized at 2 bar and sealed in the system. Under operating conditions, the hot and cold diaphragms oscillate sinusoidally 90° out of phase such that heat is extracted to the expansion space and released from the compression space. The bulk silicon substrate on which the device is grown is etched with “zipping” shaped chambers under the diaphragms. The silicon enables efficient heat transfer between the gas and heat source/sink as well as reduces the dead volume of the system, thus enhancing the cooling capacity. In addition, the “zipping” shaped substrates reduce the voltage required to actuate the diaphragms. An array of vertical silicon pillars in the regenerator serves as a thermal capacitor transferring heat to and from the working gas during a cycle. In operation, the push-pull motion of the diaphragm makes a 300 μm stroke and actuates at a frequency of 2 kHz. Parametric study of the design shows the effects of phase lag, swept volume ratio between the hot space and cold space, and dead volume ratio on cooling capacity. At TH = 313.15 K and TC = 288.15 K and assuming a perfect regenerator, the thermodynamic optimization analysis gives a heat extraction rate of 0.22 W per element and cooling capacity of 30 W/cm2 for the stacked system. Evaluation of the stacked system shows that the COP will reach 6.3 if the expansion work from the cold side is recovered electrostatically and used to drive the hot side diaphragm.


2021 ◽  
Vol 11 (23) ◽  
pp. 11333
Author(s):  
Morteza Ghanbarpour ◽  
Adrián Mota-Babiloni ◽  
Pavel Makhnatch ◽  
Bassam E. Badran ◽  
Jörgen Rogstam ◽  
...  

Artificial neural networks (ANNs) have been considered for assessing the potential of low GWP refrigerants in experimental setups. In this study, the capability of using R449A as a lower GWP replacement of R404A in different temperature levels of a supermarket refrigeration system is investigated through an ANN model trained using field measurements as input. The supermarket refrigeration was composed of two indirect expansion circuits operated at low and medium temperatures and external subcooling. The results predicted that R449A provides, on average, a higher 10% and 5% COP than R404A at low and medium temperatures, respectively. Moreover, the cooling capacity was almost similar with both refrigerants in both circuits. This study also revealed that the ANN model could be employed to accurately predict the energy performance of a commercial refrigeration system and provide a reasonable judgment about the capability of the alternative refrigerant to be retrofitted in the system. This is very important, especially when the measurement data comes from field measurements, in which values are obtained under variable operating conditions. Finally, the ANN results were used to compare the carbon footprint for both refrigerants. It was confirmed that this refrigerant replacement could reduce the emissions of supermarket refrigeration systems.


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