Thermal-EHD contacts lubricated with oil/refrigerant solutions: a new cavitation modeling approach based on refrigerant solubility

2022 ◽  
pp. 1-19
Author(s):  
Fan Zhang ◽  
Nicolas Fillot ◽  
Rudolf Hauleitner ◽  
Guillermo Morales Espejel

Abstract A first cavitation modeling with thermal effects for oil/refrigerant solutions lubricated ElastoHydroDynamic (EHD) point contacts is reported in this work. The solubility of the oil/refrigerant system is introduced into the Generalized Reynolds equation coupled with the elasticity equation and the energy conservation equation. The numerical results show a very good agreement with the published experimental results concerning film thickness prediction. Moreover, the present model describes the cavitation region on a physical basis. A discussion with other cavitation models from the literature is proposed. It puts into light the necessity of taking into account the solubility of the refrigerant into oil for such problems. Compared to pure oil, oil/refrigerant solutions can potentially reduce the amount of liquid oil for the next contact due to its higher cavitation intensity.

1986 ◽  
Vol 108 (2) ◽  
pp. 219-224 ◽  
Author(s):  
R. Boncompain ◽  
M. Fillon ◽  
J. Frene

A general THD theory and a comparison between theoretical and experimental results are presented. The generalized Reynolds equation, the energy equation in the film, and the heat transfer equation in the bush and the shaft are solved simultaneously. The cavitation in the film, the lubricant recirculation, and the reversed flow at the inlet are taken into account. In addition, the thermoelastic deformations are also calculated in order to define the film thickness. Good agreement is found between experimental data and theoretical results which include thermoelastic displacements of both the shaft and the bush.


2007 ◽  
Vol 130 (1) ◽  
Author(s):  
Daquan Liu ◽  
Wen Zhang ◽  
Tiesheng Zheng

The variational approach, which is used to solve the Reynolds equation based on the assumption of constant temperature, is extended to the generalized Reynolds equation calculation. The direct solution method of the generalized Reynolds equation is presented, where the pressure of the nodal points and the cavitation zone boundary of the film can be determined without iterating. A simplified one-dimensional thermal model is built on the basis of the original two-dimensional thermal model. The model not only concerns the thermal effects of the lubricating film, but also offers a direct and rapid numerical algorithm for solving lubricating film temperature field. The numerical results of the temperature distributions for the one model are in good agreement with experiment, and less computing time is needed.


1975 ◽  
Vol 17 (5) ◽  
pp. 262-270 ◽  
Author(s):  
H. Christensen ◽  
J. B. Shukla ◽  
S. Kumar

By using the theory of a stochastic process, a generalized form of Reynolds equation applicable to rough bearings is derived by assuming the fluxes to be represented by power series of a stochastic film-thickness function. In the case of a step slider bearing, it is shown that load capacity and friction force increase but that coefficient of friction decreases as roughness parameter increases. Similar results are true in the case of a hydrostatic bearing. Further, in this case, good agreement between this theory and the sinusoidal approach is illustrated by suitably choosing the roughness parameter.


Author(s):  
ZS Zhang ◽  
XD Dai ◽  
YB Xie

Under severe operating conditions, the thermal effects and various deformations play an important role in determining the performance of misaligned plain journal bearings. However, the thermal effects and various deformations are rarely considered simultaneously in most studies on the misaligned plain journal bearings. In this article, a comprehensive thermoelastohydrodynamic model of the misaligned plain journal bearings is developed that involves the synthetic solution of the generalized Reynolds equation, three-dimensional energy equation, and heat conduction equations of the solids. Based on this model, series of simulation results are provided to examine the influence of the thermal effects and deformations on the behavior of the misaligned plain journal bearings. In addition, the comparisons between the thermohydrodynamic and complete thermoelastohydrodynamic model are also presented for different misalignment angle and magnitude. Results show that the thermal effects and various deformations should not be ignored because of their significant influence on the film thickness, film pressure as well as other bearings characteristics.


1991 ◽  
Vol 113 (3) ◽  
pp. 633-638 ◽  
Author(s):  
A. K. Tieu

In this paper results from experimental studies and computer simulation of hydro-dynamic tilting thrust bearings are presented. The bearing performance in terms of outlet film thickness, friction coefficient, and bearing temperature was measured in a high speed thrust bearing test rig. The numerical simulation involves the solution of the generalized Reynolds equation and the energy equation, which considers thermal effects on the oil viscosity and the squeezing of the oil film.


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 584
Author(s):  
Mingxue Zhou ◽  
Cheng Wu ◽  
Fengjiang An ◽  
Shasha Liao ◽  
Dongyu Xue ◽  
...  

Machining V-shaped grooves to the internal surface of cylindrical shells is one of the most common technologies of controlled fragmentation for improving warhead lethality against targets. The fracture strain of grooved shells is a significant concern in warhead design. However, there is as yet no reasonable theory for predicting the fracture strain of a specific grooved shell; existing approaches are only able to predict this physical regularity of non-grooved shells. In this paper, through theoretical analysis and numerical simulations, a new model was established to study the fracture strain of explosively driven cylindrical shells with internal longitudinal V-grooves. The model was built based on an energy conservation equation in which the energy consumed to create a new fracture surface in non-grooved shells was provided by the elastic deformation energy stored in shells. We modified the energy approach so that it can be applicable to grooved shells by adding the elastic energy liberated for crack penetration and reducing the required fracture energy. Cylinders with different groove geometric parameters were explosively expanded to the point of disintegration to verify the proposed model. Theoretical predictions of fracture strain showed good agreement with experimental results, indicating that the model is suitable for predicting the fracture strain of explosively driven metal cylinders with internal V-grooves. In addition, this study provides an insight into the mechanism whereby geometric defects promote fracturing.


2010 ◽  
Vol 132 (2) ◽  
Author(s):  
A. Regev ◽  
S. Hassid

The analysis of density jumps in two-layer channel flows of miscible fluids controlled by a downstream obstruction, in which one of the layers is infinitely deep and at rest, is extended to consider the dependence of its features on its streamwise dimension. The momentum conservation equation in the entrainment and roller regions, and the energy conservation equation after the jump are corrected to account for friction. The streamwise coordinate is related to the increase in the density layer height through a linear expression derived from CFD calculations. Three regimes are distinguished: (1) for short distances from the origin to the obstruction, only an entrainment region exists; (2) for medium distances, two regions can be distinguished, i.e., the entrainment region, and the roller region, in which no entrainment is assumed; and (3) for long distances, three regions can be distinguished—the entrainment, the roller, and the postjump regions, characterized by approximate energy conservation. It is shown that initially the dimensionless total entrainment ratio increases as the distance to the obstruction increases, until a roller region appears. A further increase in distance to the obstruction does not have a significant effect on the total entrainment, until the appearance of a postjump region, resulting in a gradual decrease in the total entrainment. These results are supported by numerical calculations using the FLUENT CFD software package, which are in good agreement with experimental results.


1995 ◽  
Vol 117 (4) ◽  
pp. 702-708 ◽  
Author(s):  
A. K. Tieu ◽  
N. O. Freund

A thermo-elasto-hydrodynamic analysis of an undercut journal bearing is presented whereby elastic deflection is introduced in a certain area of the bearing surface. The hydrodynamic pressure is computed from the generalized Reynolds equation, which takes into account thermal effects on viscosity. This is accomplished by solving the full energy equation for temperature. The elastic deflection is obtained from the elasticity equation. This study is then complemented with an elasto-hydrodynamic analysis of the full bearing. The controlled elastic deflection increases the bearing load carrying capacity and reduces friction.


Author(s):  
Eduardo de la Guerra Ochoa ◽  
Javier Echávarri Otero ◽  
Enrique Chacón Tanarro ◽  
Benito del Río López

This article presents a thermal resistances-based approach for solving the thermal-elastohydrodynamic lubrication problem in point contact, taking the lubricant rheology into account. The friction coefficient in the contact is estimated, along with the distribution of both film thickness and temperature. A commercial tribometer is used in order to measure the friction coefficient at a ball-on-disc point contact lubricated with a polyalphaolefin base. These data and other experimental results available in the bibliography are compared to those obtained by using the proposed methodology, and thermal effects are analysed. The new approach shows good accuracy for predicting the friction coefficient and requires less computational cost than full thermal-elastohydrodynamic simulations.


Author(s):  
I. Hischier ◽  
D. Hess ◽  
W. Lipiński ◽  
M. Modest ◽  
A. Steinfeld

A novel design of a high-temperature pressurized solar air receiver for power generation via combined Brayton–Rankine cycles is proposed. It consists of an annular reticulate porous ceramic (RPC) bounded by two concentric cylinders. The inner cylinder, which serves as the solar absorber, has a cavity-type configuration and a small aperture for the access of concentrated solar radiation. Absorbed heat is transferred by conduction, radiation, and convection to the pressurized air flowing across the RPC. A 2D steady-state energy conservation equation coupling the three modes of heat transfer is formulated and solved by the finite volume technique and by applying the Rosseland diffusion, P1, and Monte Carlo radiation methods. Key results include the temperature distribution and thermal efficiency as a function of the geometrical and operational parameters. For a solar concentration ratio of 3000 suns, the outlet air temperature reaches 1000°C at 10 bars, yielding a thermal efficiency of 78%.


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