Development of the Centaur Type H Gas Turbine Engine

Author(s):  
G. L. Padgett ◽  
W. W. Davis

In response to the needs of the market place for turbines in the 5000 to 6000 hp class, Solar Turbines Incorporated has responded with an uprate of their Centaur engine. Discussed in this paper are the features of the uprated engine, the Development Plan and the methodology for incorporating into the design the advanced aerodynamic and mechanical technology of the Mars engine. The Mars engine is a high efficiency 12,500 hp engine which operates at a turbine inlet temperature of 1935°F. State-of-the-art computer aided methods have been applied to produce the design, and the results from this approach are displayed.

Author(s):  
S. Y. Kim ◽  
M. R. Park ◽  
S. Y. Cho

This paper describes on/off design performance of a 50KW turbogenerator gas turbine engine for hybrid vehicle application. For optimum design point selection, a relevant pa4rameter study is carried out. The turbogenerator gas turbine engine for a hybrid vehicle is expected to be designed for maximum fuel economy, ultra low emissions, and very low cost. A compressor, combustor, turbine, and a permanent-magnet generator will be mounted on a single high speed (80,000 rpm) shaft that will be supported on air bearings. As the generator is built into the shaft, gearbox and other moving parts become unnecessary and thus will increase the system’s reliability and reduce the manufacturing cost. The engine has a radial compressor and turbine with design point pressure ratio of 4.0. This pressure ratio was set based on calculation of specific fuel consumption and specific power variation with pressure ratio. For the turbine inlet temperature, a rather conservative value of 1100K was selected. Designed mass flow rate was 0.5 kg/sec. Parametric study of the cycle indicates that specific work and efficiency increase at a given pressure ratio and turbine inlet temperature. Off design analysis shows that the gas turbine system reaches self operating condition at about N/NDP = 0.48. Bleeding air for a turbine stator cooling is omitted considering the low TIT in the present engine and to enable the simple geometric configuration for manufacturing purpose. Various engine performance simulations including ambient temperature influence, surging at part load condition; transient analysis were performed to secure the optimum engine operating characteristics. Surge margin throughout the performance analysis were maintained to be over 50% approximately. Present analysis will be compared with performance test result which is scheduled at the end of 1998.


Author(s):  
Mustafa M. Ezzuldeen

The gas turbine engine design is fundamentally, taking the air flow into the compressing stage then combustion stage to add energy, and finally extracting energy in the turbine module. This journey of the flow in the engine is in serial connections. Posing the problem of the limiting turbine inlet temperature, the number that all the turbomachinery engineers desperately want to increase by tuning the inlet stages materials, or fine changes onto the blades’ profile or the flow paths. But the significant increase to this temperature lies under more fundamental and radical redesigns to the theory of the gas turbine operation, and its thermodynamical cycle. These principles were considered for long untouchable facts, and stayed lurking from the engineers examining eyes. This paper introduces one of these possibilities by genuine redesign concepts. Backed with CFD analysis, and Thermodynamical feasibility studies to address the potential problems of these modifications. The redesigns include implementing the new concept of the contra-rotating turbine more effectively to reduce the turbine module size, connecting pressurized fluid streams of two counter-rotating compressors in parallel instead of the serial connection, forming a protecting Pressurized shield for the entry turbine stages and, Extracting the energy in the process flow using flows interactions instead of flow-blades interactions.


Author(s):  
Joshua A. Clough ◽  
Mark J. Lewis

The development of new reusable space launch vehicle concepts has lead to the need for more advanced engine cycles. Many two-stage vehicle concepts rely on advanced gas turbine engines that can propel the first stage of the launch vehicle from a runway up to Mach 5 or faster. One prospective engine for these vehicles is the Air Turborocket (ATR). The ATR is an innovative aircraft engine flowpath that is intended to extend the operating range of a conventional gas turbine engine. This is done by moving the turbine out of the core engine flow, alleviating the traditional limit on the turbine inlet temperature. This paper presents the analysis of an ATR engine for a reusable space launch vehicle and some of the practical problems that will be encountered in the development of this engine.


Author(s):  
Hideo Kobayashi ◽  
Shogo Tsugumi ◽  
Yoshio Yonezawa ◽  
Riuzou Imamura

IHI is developing a new heavy duty gas turbine engine for 2MW class co-generation plants, which is called IM270. This engine is a simple cycle and single-spool gas turbine engine. Target thermal efficiency is the higher level in the same class engines. A dry low NOx combustion system has been developed to clear the strictest emission regulation in Japan. All parts of the IM270 are designed with long life for low maintenance cost. It is planned that the IM270 will be applied to a dual fluid system, emergency generation plant, machine drive engine and so on, as shown in Fig.1. The development program of IM270 for the co-generation plant is progress. The first prototype engine test has been started. It has been confirmed that the mechanical design and the dry low NOx system are practical. The component tuning test is being executed. On the other hand, the component test is concurrently in progress. The first production engine is being manufactured to execute the endurance test using a co-generation plant at the IHI Kure factory. This paper provides the conceptual design and status of the IM270 basic engine development program.


Author(s):  
J. W. Watts ◽  
T. E. Dwan ◽  
R. W. Garman

A two-and-one-half spool gas turbine engine was modeled using the Advanced Computer Simulation Language (ACSL), a high level simulation environment based on FORTRAN. A possible future high efficiency engine for powering naval ships is an intercooled, regenerated (ICR) gas turbine engine and these features were incorporated into the model. Utilizing sophisticated instructions available in ACSL linear state-space models for this engine were obtained. A high level engineering computational language, MATLAB, was employed to exercise these models to obtain optimal feedback controllers characterized by the following methods: (1) state feedback; (2) linear quadratic regulator (LQR) theory; and (3) polygonal search. The methods were compared by examining the transient curves for a fixed off-load, and on-load profile.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Bennett M. Staton ◽  
Brian T. Bohan ◽  
Marc D. Polanka ◽  
Larry P. Goss

Abstract A disk-oriented engine was designed to reduce the overall length of a gas turbine engine, combining a single-stage centrifugal compressor and radial in-flow turbine (RIT) in a back-to-back configuration. The focus of this research was to understand how this unique flow path impacted the combustion process. Computational analysis was accomplished to determine the feasibility of reducing the axial length of a gas turbine engine utilizing circumferential combustion. The desire was to maintain circumferential swirl from the compressor through a U-bend combustion path. The U-bend reverses the outboard flow from the compressor into an integrated turbine guide vane in preparation for power extraction by the RIT. The computational targets for this design were a turbine inlet temperature of 1300 K, operating with a 3% total pressure drop across the combustor, and a turbine inlet pattern factor (PF) of 0.24 to produce a cycle capable of creating 668 N of thrust. By wrapping the combustion chamber about the circumference of the turbomachinery, the axial length of the entire engine was reduced. Reallocating the combustor volume from the axial to radial orientation reduced the overall length of the system up to 40%, improving the mobility and modularity of gas turbine power in specific applications. This reduction in axial length could be applied to electric power generation for both ground power and airborne distributive electric propulsion. Computational results were further compared to experimental velocity measurements on custom fuel–air swirl injectors at mass flow conditions representative of 668 N of thrust, providing qualitative and quantitative insight into the stability of the flame anchoring system. From this design, a full-scale physical model of the disk-oriented engine was designed for combustion analysis.


Author(s):  
Nanahisa Sugiyama

A Performance Seeking Control (PSC) can realize the operations advantageous enough to accomplish the economy, safety, engine life, and environmental issues by reducing the control margin to the extremity together with selection of the control variables so that various kinds of parameters will be minimized or maximized. This paper describes the results obtained from the simulation study concerning the PSC aiming at the efficiency enhancement, power improvement, and longer engine life of a two-spool regenerative gas turbine engine having two control variables. By constructing the dynamic simulation of the engine, steady-state characteristics and dynamic characteristics are derived; then, a PSC system is designed and evaluated. It is concluded that the PSC for the gas turbine of this type can be realized by the turbine inlet temperature control.


Author(s):  
R. A. Rackley ◽  
J. R. Kidwell

The Garrett/Ford Advanced Gas Turbine Powertrain System Development Project, authorized under NASA Contract DEN3-167, is sponsored by and is part of the United States Department of Energy Gas Turbine Highway Vehicle System Program. Program effort is oriented at providing the United States automotive industry the technology base necessary to produce gas turbine powertrains competitive for automotive applications having: (1) reduced fuel consumption, (2) multi-fuel capability, and (3) low emissions. The AGT101 powertrain is a 74.6 kW (100 hp), regenerated single-shaft gas turbine engine operating at a maximum turbine inlet temperature of 1644 K (2500 °F), coupled to a split differential gearbox and Ford automatic overdrive production transmission. The gas turbine engine has a single-stage centrifugal compressor and a single-stage radial inflow turbine mounted on a common shaft. Maximum rotor speed is 10,472 rad/sec (100,000 rpm). All high-temperature components, including the turbine rotor, are ceramic. AGT101 powertrain development has been initiated, with testing completed on many aerothermodynamic components in dedicated test rigs and start of Mod I, Build 1 engine testing.


Author(s):  
Zhongran Chi ◽  
Haiqing Liu ◽  
Shusheng Zang ◽  
Chengxiong Pan ◽  
Guangyun Jiao

Abstract The inhomogeneity of temperature in a turbine is related to the nonuniform heat release and air injections in combustors. In addition, it is influenced by the interactions between turbine cascades and coolant injections. Temperature inhomogeneity results in nonuniform flow temperature at turbine outlets, which is commonly measured by multiple thermal couples arranged in the azimuthal direction to monitor the operation of a gas turbine engine. Therefore, the investigation of temperature inhomogeneity transportation in a multistage gas turbine should help in detecting and quantifying the over-temperature or flameout of combustors using turbine exhaust temperature. Here the transportation of temperature inhomogeneity inside the four-stage turbine of a 300-MW gas turbine engine was numerically investigated using 3D CFD. The computational domain included all four stages of the turbine, consisting of more than 500 blades and vanes. Realistic components (N2, O2, CO2, and H2O) with variable heat capacities were considered for hot gas and cooling air. Coolants were added to the computational domain through more than 19,000 mass and momentum source terms. his was simple compared to realistic cooling structures. A URANS CFD run with over-temperature/flameout at 6 selected combustors out of 24 was carried out. The temperature distributions at rotor–stator interfaces and the turbine outlet were quantified and characterized by Fourier transformations in the time domain and space domain. It is found that the transport process from the hot-streaks/cold-streaks at the inlet to the outlet is relatively stable. The cold and hot fluid is redistributed in time and space due to the stator and rotor blades, in the region with a large parameter gradient at the inlet, strong unsteady temperature field and composition field appear. The distribution of the exhaust gas composition has a stronger correlation with the inlet temperature distribution and is less susceptible to interference.


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