scholarly journals Noise Level Evaluation for a Natural Gas Compressor Station Driven by Gas Turbines at the Planning Stage After Four Years of Operation

Author(s):  
Friedrich Fleischer ◽  
Heiko Hiemer ◽  
Jürgen Mann

For a southern german gas turbine compressor station sound emission levels and noise control thereoff are evaluated based on authority specified immission levels. Project history, planning and operating experience is shown.

Author(s):  
Arjo Klyn ◽  
Hans Wylens

In its gas transport system N.V. Nederlandse Gasunie found a shift from peak load to base load at stations which were not originally designed for that duty. A study was made of the application of recuperators on GE frame 5 gas turbines, based on experience with a prototype installation four years ago. The paper describes the Breda-regenerator in general and the experience of one of the two prototypes which was installed on a Gasunie frame 5 two shaft 24 mW gas turbine compressor unit in 1978. In June 1981 Gasunie decided to equip two more identical gas turbine compressor units at their 100,000 HP compressor station at Zweekhorst with Breda-regenerators. The paper covers all aspects of retrofitting the simple cycle gas turbine installations with regenerators at the Zweekhorst station.


Author(s):  
Heral Singleton ◽  
Tracy S. Park

There has been much discussion as to how the single-shaft gas turbine compares with a two-shaft turbine as a prime mover for natural gas pipeline operations. Tennessee Gas Pipeline Company has a compressor station at Savannah, Tenn., with a single-shaft and two-shaft turbine driving centrifugal compressors in series. This provides an excellent opportunity for comparison of the two types of turbines.


Author(s):  
Elliot Sullivan-Lewis ◽  
Vincent McDonell

Lean-premixed gas turbines are now common devices for low emissions stationary power generation. By creating a homogeneous mixture of fuel and air upstream of the combustion chamber, temperature variations are reduced within the combustor, which reduces emissions of nitrogen oxides. However, by premixing fuel and air, a potentially flammable mixture is established in a part of the engine not designed to contain a flame. If the flame propagates upstream from the combustor (flashback), significant engine damage can result. While significant effort has been put into developing flashback resistant combustors, these combustors are only capable of preventing flashback during steady operation of the engine. Transient events (e.g., auto-ignition within the premixer and pressure spikes during ignition) can trigger flashback that cannot be prevented with even the best combustor design. In these cases, preventing engine damage requires designing premixers that will not allow a flame to be sustained. Experimental studies were conducted to determine under what conditions premixed flames of hydrogen and natural gas can be anchored in a simulated gas turbine premixer. Tests have been conducted at pressures up to 9 atm, temperatures up to 750 K, and freestream velocities between 20 and 100 m/s. Flames were anchored in the wakes of features typical of premixer passageways, including cylinders, steps, and airfoils. The results of this study have been used to develop an engineering tool that predicts under what conditions a flame will anchor, and can be used for development of flame anchoring resistant gas turbine premixers.


2011 ◽  
Vol 133 (04) ◽  
pp. 52-52
Author(s):  
Rainer Kurz

This article discusses the importance of gas turbines, centrifugal compressors and pumps, and other turbomachines in processes that bring natural gas to the end users. To be useful, the natural gas coming from a large number of small wells has to be gathered. This process requires compression of the gas in several stages, before it is processed in a gas plant, where contaminants and heavier hydrocarbons are stripped from the gas. From the gas plant, the gas is recompressed and fed into a pipeline. In all these compression processes, centrifugal gas compressors driven by industrial gas turbines or electric motors play an important role. Turbomachines are used in a variety of applications for the production of oil and associated gas. For example, gas turbine generator sets often provide electrical power for offshore platforms or remote oil and gas fields. Offshore platforms have a large electrical demand, often requiring multiple large gas turbine generator sets. Similarly, centrifugal gas compressors, driven by gas turbines or by electric motors are the benchmark products to pump gas through pipelines, anywhere in the world.


2022 ◽  
Vol 30 (1) ◽  
pp. 725-745
Author(s):  
Akmal Haziq Mohd Yunos ◽  
Nor Azali Azmir

Noise measurement is essential for industrial usage. However, further attention to preventing noise pollution is needed, especially when working with equipment generating a high noise level, such as gas turbines. This study aims to determine the best way to perform noise measurement and analyze the octave band frequency generated by noise pollution caused by gas turbine equipment. Data from site measurements show that the gas turbines produce more than 85 dB of noise with a Z-weighted measurement. A noise measuring investigation was conducted to obtain the data for the 1/3 octave band. A frequency-domain was used to comprehend the properties of the noise measurement frequency band. The frequency band was classified into three different zones called low, medium, and high frequency, which is useful in noise measurement analysis to identify a viable solution to reduce the noise. On-site sampling was performed at the source, path, and receiver of three separate gas turbine locations within oil and gas operations. The 1/3 octave band data collection results at the sound source, path, and receiver demonstrate the noise level distribution at the perimeter of gas turbine installations in the low and medium frequency ranges. Most of the high noise frequency range is between 250 Hz and 2 kHz for source, path, and receiver. All acquired values are compared to the Department of Safety and Health (Occupational Safety and Health (Noise Exposure) Regulations 2019 in Malaysia. As a result, oil and gas service operators can monitor and take countermeasures to limit noise exposure at oil and gas facilities.


Author(s):  
Manfred Sieminski ◽  
Manfred Schneider

Low Frequency Noise at Gas Turbines A natural gas compressor station that was equipped with Hispano Suiza Turbines THM 1202 emitted high intensity noise between 20 Hz and 40 Hz, causing window vibrations and standing waves within the living rooms of a nearby residential area. Since additional sound attenuation by increasing the volume of the exhaust silencers was impossible, further investigations were carried out to explain the mechanism of this low frequency noise emission. By changing the flame pattern inside the combustion chambers of the turbines it was possible to achieve a remarkable reduction at 31.5 Hz amounting to 15 dB. The investigation procedure leading to the final results will be the subject of this presentation.


Author(s):  
Z. Stanley Stys

Application of the gas turbine in nitric-acid plants appears attractive. Several of these units have been installed recently in this country and performance and operating experience already have been gained. Design, construction, and layout of “package” units for this particular process are described.


Author(s):  
Ari Suomilammi

Gasum is an importer of natural gas and is operating and maintaining the Finnish transmission pipeline in which the pressure is maintained with three compressor stations. Gasum’s compressor stations are unmanned and remotely controlled from the central control room. Some of the compressor units are equipped with dry gas seals. The otherwise satisfactory operation of dry gas seals has the disadvantage of methane emissions. Reduction of methane emissions has been stated as a target by international auspices of the Kyoto Protocol or through national programs seeking to reduce emissions. The application described in this paper to collect vent gases from the dry gas seals was installed into four of the compressor units during 2001. The compressors are centrifugal compressors: two of them are Nuovo Pignone PCL603 with PGT10DLE (10 MW) gas turbine and two are Demag DeLaval 2B-18/18 with Siemens Tornado gas turbines (6,5 MW). It is normal for dry gas seals to have a small leakage of gas through the seals due to the function principle and required cooling of the seals. This gas emitted from the seals is normally about of 5...10nm3/h per one compressor unit during operation and during the stand-still the leakage is almost zero. In the year 2000 the total amount of emitted gas in Gasum’s units was about 50.000 nm3 per four compressor units. The target was to find an efficient method to collect the dry gas seal vent gas and utilize it. The solution must be simple and its investment costs must be feasible. Injection of the vent gases to the gas turbine inlet air flow was selected as a solution among some alternatives. The operating experience so far has been several thousands of operating hours without any malfunctions. The amount of collected gas by this system has been in the range of 80.000 nm3 per annum. The total cost of the system for four compressor units was about 85.000€. The intention of this paper is not to describe any scientific approach to the issue but to present a practical solution with operating experience.


Author(s):  
Markus Bohlin ◽  
Mathias Wa¨rja

High levels of availability and reliability are essential in many industries where production is subject to high costs due to downtime. Examples where gas turbines are used include the mechanical drive in natural gas pipelines and power generation on oil platforms, where it is common to use redundant gas turbines to mitigate the effects of service outage. In this paper, component-level maintenance of parallel multi-unit systems is considered, allowing production at a reduced level when some of the units are not operational. Units are themselves assumed to be composed out of components in a serial configuration; maintenance of one component implies shutdown of the unit. Parallel installations allow maintenance to be performed on one or a few gas turbines without taking down the entire installation. This allows maintenance to be optimized even further than in a serial system. However, the maintenance optimization process is made more complicated, since there now exist both positive and negative grouping effects. The positive grouping effects come from shared setup activities and costs, and the negative effects come from resource limitations, in this case the limited number of gas turbines which can be maintained at the same time. In the approach presented in this paper, each component has its individual preventive maintenance schedule, which is updated at inspections, changes in production and when indicated using remote condition monitoring. A minimal repair model for noncritical routine inspections and service tasks is assumed, which does not affect component state. In addition, previously developed procedures for estimating and measuring residual component lifetime for individual components during operation are used. The procedures are based on a Retirement For Cause (RFC) approach where components are not replaced until a potential failure has been detected. To maximize revenues for an operator, the available information is evaluated using software where scenario analysis and optimization is performed. To show the possible economic effects, gas turbine operation data is used together with maintenance and operator requirements as input for optimization of a production line consisting of a natural-gas compressor station having three SGT-600 gas turbines. Savings can be substantial compared to a traditional preventive maintenance plan.


Author(s):  
V. G. McDonell ◽  
M. W. Effinger ◽  
J. L. Mauzey

The deployment of small gas turbines at landfills and wastewater treatment plants is attractive due to the availability of waste fuel gases generated at these sites and the need for onsite power and/or heat. The fuel gases produced by these applications typically contain 35 to 75% of the heating value of natural gas and contain methane (CH4) diluted primarily with carbon dioxide (CO2) and sometimes nitrogen (N2). Demonstrations of 30 to 250 kW gas turbines operating on these waste fuels are underway, but little detailed information on the systematic effect of the gas composition on performance is available. Growth in the use of small gas turbines for these applications will likely require that they meet increasingly stringent emission regulations, creating a need to better understand and to further optimize emissions performance for these gases. The current study characterizes a modified commercial natural gas fired 60 kW gas turbine operated on simluated gases of specified composition and establishes a quantitative relationship between fuel composition, engine load, and emissions performance. The results can be used to determine the expected impact of gas composition on emissions performance.


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