scholarly journals Development of a Thermal and Structural Analysis Procedure for Cooled Radial Turbines

Author(s):  
Ganesh N. Kumar ◽  
Russell G. Deanna

A procedure for computing the rotor temperature and stress distributions in a cooled radial turbine is considered. Existing codes for modeling the external mainstream flow and the internal cooling flow are used to compute boundary conditions for the heat transfer and stress analyses. An inviscid, quasi three-dimensional code computes the external free stream velocity. The external velocity is then used in a boundary layer analysis to compute the external heat transfer coefficients. Coolant temperatures are computed by a viscous one-dimensional internal flow code for the momentum and energy equation. These boundary conditions are input to a three-dimensional heat conduction code for calculation of rotor temperatures. The rotor stress distribution may be determined for the given thermal, pressure and centrifugal loading. The procedure is applied to a cooled radial turbine which will be tested at the NASA Lewis Research Center. Representative results from this case are included.

Author(s):  
Michael Phillips ◽  
Steve Deutsch ◽  
Arnie Fontaine ◽  
Savas Yavuzkurt

Three dimensional instantaneous velocity data were taken in a turbulent corner flow with smooth walls under a zero pressure gradient. Experiments were carried out in air with a free stream velocity of 13 m/s and an axial Reynolds number of about 10,000,000. The data were collected using a three-component LDV system that was configured in a nearly orthogonal setup. Measurements were made down to a y+ of approximately 5, and should provide a valuable data set in developing models and predictive codes. Data were collected at two axial locations, 0.93 and 1.26 m measured from the virtual origin. The boundary layer thickness was 20.90 mm and 24.91 mm respectively at these locations. At each position, instantaneous velocity profiles were measured at 6.35, 12.7, 20.6, 41.2, 82.3, 121.9, 164.5, 184.8, and 205.1 mm from the corner. The centerline profiles agree well with classical flat plate data. Three mean velocity and six Reynolds stress components have been calculated. The instantaneous velocity field data set is sufficient to compute higher order correlations. The data will be valuable for development of computer codes and models for heat transfer studies in the internal cooling channels of gas turbine blades and turbine end wall flow and heat transfer studies. An analysis of the data is presented. Future studies will concentrate on one smooth and one rough wall corner flow with favorable and adverse pressure gradients to provide a detailed database for corner flows in complex three dimensional flow fields.


Author(s):  
B. Glezer ◽  
H. K. Moon ◽  
J. Kerrebrock ◽  
J. Bons ◽  
G. Guenette

This paper presents experimental results for heat transfer in swirling internal flow, obtained in two ways. A test rig simulated a rotating blade’s leading edge internal passage with heated walls and screw-shaped cooling swirl generated by flow introduced through discrete tangential slots. Spatially resolved variations of the surface heat transfer coefficients were measured in the rotating rig using an IR radiometer. A blade tested in the actual engine environment had similar geometry of the leading edge cooling passage. The blade surface temperatures were mapped in the engine with thermal paints and compared with a traditional convective cooling configuration. The data from the rotating rig and engine measurements are also compared with non-rotating heat transfer results obtained in the hot cascade using a traversing pyrometer at a realistic wall-to-coolant temperature ratio. The results are presented for realistic rotational numbers, ranging from 0 to 0.023, and for representative Reynolds number of 20,000 based on the channel diameter. The effect of Coriolis forces is evident with the change of direction of the rotation. A slight negative influence of the crossflow, which increased toward the outer radius of the channel, was recorded in the rig test results. The results presented will assist in better understanding of the screw-shaped swirl cooling technique, providing the next step toward the application of this highly-effective internal cooling method for the leading edges of turbine blades.


Author(s):  
Piotr Zacharzewski ◽  
Kathy Simmons ◽  
Richard Jefferson-Loveday ◽  
Luigi Capone

The flow and heat transfer over a three-dimensional axisymmetric hill and rectangular ribbed duct is computed in order to evaluate the Shear Stress Transport - Scale Adaptive Simulation (SST-SAS) turbulence model. The study presented here is relevant to turbine blade internal cooling passages and the aim is to establish whether SAS-SST is a viable alternative to other turbulence models for computations of such flows. The model investigated is based on Menter’s modification to Rotta’s k-kL model and comparison is made against experimental data as well as other models including some with scale resolving capability, such as LES, DES & hybrid LES-RANS. For the hill case the SAS model dramatically overpredicts the size of the separation bubble. The LES on the other hand proved to be more accurate even though the mesh is courser by LES standards. There is little improvement of SST-SAS compared with RANS. Broadly speaking all models predict streamwise velocity profiles for the ribbed channel with reasonable accuracy. The cross-stream velocity is underpredicted by all models. Heat transfer prediction is more accurately predicted by LES than RANS, DES & SST-SAS on a mesh that is slightly coarser than required by LES standard, however it still exhibits significant error. It is concluded that more investigation of the SST-SAS model is required to more broadly assess its viability for industrial computation.


1998 ◽  
Vol 120 (4) ◽  
pp. 840-857 ◽  
Author(s):  
M. P. Dyko ◽  
K. Vafai

A heightened awareness of the importance of natural convective cooling as a driving factor in design and thermal management of aircraft braking systems has emerged in recent years. As a result, increased attention is being devoted to understanding the buoyancy-driven flow and heat transfer occurring within the complex air passageways formed by the wheel and brake components, including the interaction of the internal and external flow fields. Through application of contemporary computational methods in conjunction with thorough experimentation, robust numerical simulations of these three-dimensional processes have been developed and validated. This has provided insight into the fundamental physical mechanisms underlying the flow and yielded the tools necessary for efficient optimization of the cooling process to improve overall thermal performance. In the present work, a brief overview of aircraft brake thermal considerations and formulation of the convection cooling problem are provided. This is followed by a review of studies of natural convection within closed and open-ended annuli and the closely related investigation of inboard and outboard subdomains of the braking system. Relevant studies of natural convection in open rectangular cavities are also discussed. Both experimental and numerical results obtained to date are addressed, with emphasis given to the characteristics of the flow field and the effects of changes in geometric parameters on flow and heat transfer. Findings of a concurrent numerical and experimental investigation of natural convection within the wheel and brake assembly are presented. These results provide, for the first time, a description of the three-dimensional aircraft braking system cooling flow field.


2020 ◽  
Vol 9 (1) ◽  
pp. 233-243 ◽  
Author(s):  
Nainaru Tarakaramu ◽  
P.V. Satya Narayana ◽  
Bhumarapu Venkateswarlu

AbstractThe present investigation deals with the steady three-dimensional flow and heat transfer of nanofluids due to stretching sheet in the presence of magnetic field and heat source. Three types of water based nanoparticles namely, copper (Cu), aluminium oxide (Al2O3), and titanium dioxide (TiO2) are considered in this study. The temperature dependent variable thermal conductivity and thermal radiation has been introduced in the energy equation. Using suitable similarity transformations the dimensional non-linear expressions are converted into dimensionless system and are then solved numerically by Runge-Kutta-Fehlberg scheme along with well-known shooting technique. The impact of various flow parameters on axial and transverse velocities, temperature, surface frictional coefficients and rate of heat transfer coefficients are visualized both in qualitative and quantitative manners in the vicinity of stretching sheet. The results reviled that the temperature and velocity of the fluid rise with increasing values of variable thermal conductivity parameter. Also, the temperature and normal velocity of the fluid in case of Cu-water nanoparticles is more than that of Al2O3- water nanofluid. On the other hand, the axial velocity of the fluid in case of Al2O3- water nanofluid is more than that of TiO2nanoparticles. In addition, the current outcomes are matched with the previously published consequences and initiate to be a good contract as a limiting sense.


2005 ◽  
Vol 127 (1) ◽  
pp. 163-171 ◽  
Author(s):  
H. Niazmand ◽  
M. Renksizbulut

Computations are performed to determine the transient three-dimensional heat transfer rates and fluid forces acting on a stream-wise spinning sphere for Reynolds numbers in the range 10⩽Re⩽300 and angular velocities Ωx⩽2. In this Re range, classical flow past a solid sphere develops four different flow regimes, and the effects of particle spin are studied in each regime. Furthermore, the combined effects of particle spin and surface blowing are examined. Sphere spin increases drag in all flow regimes, while lift shows a nonmonotonic behavior. Heat transfer rates are not influenced by spin up to a certain Ωx but increase monotonically thereafter. An interesting feature associated with sphere spin is the development of a special wake regime such that the wake simply spins without temporal variations in its shape. For this flow condition, the magnitudes of the lift, drag, and heat transfer coefficients remain constant in time. Correlations are provided for drag and heat transfer.


2005 ◽  
Author(s):  
D. K. Tafti

The paper describes two- and three-dimensional computer simulations which are used to study fundamental flow and thermal phenomena in multilouvered fins used for air-side heat transfer enhancement in compact heat exchangers. Results pertaining to flow transition, thermal wake interference, and fintube junction effects are presented. It is shown that a Reynolds number based on flow path rather than louver pitch is more appropriate in defining the onset of transition, and characteristic frequencies in the louver bank scale better with a global length scale such as fin pitch than with louver pitch or thickness. With the aid of computer experiments, the effect of thermal wakes is quantified on the heat capacity of the fin as well as the heat transfer coefficient, and it is established that experiments which neglect accounting for thermal wakes can introduce large errors in the measurement of heat transfer coefficients. Further, it is shown that the geometry of the louver in the vicinity of the tube surface has a large effect on tube heat transfer and can have a substantial impact on the overall heat capacity.


Author(s):  
Bingran Li ◽  
Cunliang Liu ◽  
Lin Ye ◽  
Huiren Zhu ◽  
Fan Zhang

Abstract To investigate the application of ribbed cross-flow coolant channels with film hole effusion and the effects of the internal cooling configuration on film cooling, experimental and numerical studies are conducted on the effect of the relative position of the film holes and different orientation ribs on the film cooling performance. Three cases of the relative position of the film holes and different orientation ribs (post-rib, centered, and pre-rib) in two ribbed cross-flow channels (135° and 45° orientation ribs) are investigated. The film cooling performances are measured under three blowing ratios by the transient liquid crystal measurement technique. A RANS simulation with the realizable k-ε turbulence model and enhanced wall treatment is performed. The results show that the cooling effectiveness and the downstream heat transfer coefficient for the 135° rib are basically the same in the three position cases, and the differences between the local effectiveness average values for the three are no more than 0.04. The differences between the heat transfer coefficients are no more than 0.1. The “pre-rib” and “centered” cases are studied for the 45° rib, and the position of the structures has little effect on the film cooling performance. In the different position cases, the outlet velocity distribution of the film holes, the jet pattern and the discharge coefficient are consistent with the variation in the cross flow. The related research previously published by the authors showed that the inclination of the ribs with respect to the holes affects the film cooling performance. This study reveals that the relative positions of the ribs and holes have little effect on the film cooling performance. This paper expands and improves the study of the effect of the internal cooling configuration on film cooling and makes a significant contribution to the design and industrial application of the internal cooling channel of a turbine blade.


Author(s):  
Christian Egger ◽  
Jens von Wolfersdorf ◽  
Martin Schnieder

In this paper a transient method for measuring heat transfer coefficients in internal cooling systems using infrared thermography is applied. The experiments are performed with a two-pass internal cooling channel connected by a 180° bend. The leading edge and the trailing edge consist of trapezoidal and nearly rectangular cross sections, respectively, to achieve an engine-similar configuration. Within the channels rib arrangements are considered for heat transfer enhancement. The test model is made of metallic material. During the experiment the cooling channels are heated by the internal flow. The surface temperature response of the cooling channel walls is measured on the outer surface by infrared thermography. Additionally, fluid temperatures as well as fluid and solid properties are determined for the data analysis. The method for determining the distribution of internal heat transfer coefficients is based on a lumped capacitance approach which considers lateral conduction in the cooling system walls as well as natural convection and radiation heat transfer on the outer surface. Because of time-dependent effects a sensitivity analysis is performed to identify optimal time periods for data analysis. Results are compared with available literature data.


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