scholarly journals Prediction and Measurement of Rotating Stall Cells in an Axial Compressor

Author(s):  
H. M. Saxer-Felici ◽  
A. P. Saxer ◽  
A. Inderbitzin ◽  
G. Gyarmathy

This paper presents a parallel numerical and experimental study of rotating stall cells in an axial compressor. Based on previous theoretical and experimental studies stressing the importance of fluid inertia and momentum exchange mechanisms in rotating stall, a numerical simulation using the Euler equations is conducted. Unsteady 2-D solutions of rotating stall behavior are obtained in a one-stage low subsonic axial compressor. The structure and speed of propagation of one fully developed rotating stall cell together with its associated unsteady static pressure and throughflow field distributions are presented. The numerical capture of a stalled flow region starting from a stable high-flow operating point with an axisymmetric flow distribution and evolving at a reduced mass flow operating point into a rotating stall pattern is also discussed. The experimental data (flow visualization, time-averaged and unsteady row-by-row static pressure measurements) acquired in a four-stage water model of a subsonic axial compressor covers a complete characteristic line ranging from high mass flow in the stable regime to zero throughflow. Stall inception is presented together with clearly marked different operating zones within the unstable regime. For one operating point in the unstable regime, the speed of propagation of the cell as well as the static pressure spikes at the front and rear boundaries of the rotating stall cell are compared between computations, measurements and an idealized theory based on momentum exchange between blade rows entering and leaving the stalled cell. In addition, the time-evolution of the pressure trace at the rotor/stator interface is presented. This study seems to support the assumption that the cell structure and general mechanism of full-span rotating stall propagation are essentially governed by inertial effects and momentum exchange between the sound and stalled flow at the cell edges.

1999 ◽  
Vol 121 (2) ◽  
pp. 365-375 ◽  
Author(s):  
H. M. Saxer-Felici ◽  
A. P. Saxer ◽  
A. Inderbitzin ◽  
G. Gyarmathy

This paper presents a parallel numerical and experimental study of rotating stall cells in an axial compressor. Based on previous theoretical and experimental studies stressing the importance of fluid inertia and momentum exchange mechanisms in rotating stall, a numerical simulation using the Euler equations is conducted. Unsteady two-dimensional solutions of rotating stall behavior are obtained in a one-stage low subsonic axial compressor. The structure and speed of propagation of one fully developed rotating stall cell together with its associated unsteady static pressure and throughflow field distributions are presented. The numerical capture of a stalled flow region starting from a stable high-flow operating point with an axisymmetric flow distribution and evolving at a reduced mass flow operating point into a rotating stall pattern is also discussed. The experimental data (flow visualization, time-averaged and unsteady row-by-row static pressure measurements) acquired in a four-stage water model of a subsonic axial compressor cover a complete characteristic line ranging from high mass flow in the stable regime to zero throughflow. Stall inception is presented together with clearly marked different operating zones within the unstable regime. For one operating point in the unstable regime, the speed of propagation of the cell as well as the static pressure spikes at the front and rear boundaries of the rotating stall cell are compared between computations, measurements, and an idealized theory based on momentum exchange between blade rows entering and leaving the stalled cell. In addition, the time evolution of the pressure trace at the rotor/stator interface is presented. This study seems to support the assumption that the cell structure and general mechanism of full-span rotating stall propagation are essentially governed by inertial effects and momentum exchange between the sound and stalled flow at the cell edges.


Author(s):  
Muna S. Kassim ◽  
Fouad A. Saleh ◽  
Alaa Th. Aliwi

Experimental and numerical investigation to study the influence of add (one groove and two grooves) to the unshroud impeller onto the rotating stall as well fluctuations of pressure at a high speed blower of centrifugal. Experimental test rig which includes blower of centrifugal, transducer of pressure as well measurement instrumentations are constructed and designed for this study. A data acquisition system (hardware) as well its (software) have been developed into transferring the signal than transducer of pressure to the computer. The experimental work has been implemented through measuring the variation of static pressure as well fluctuation of pressure for two cases of the impeller (with one groove and with two grooves). Static pressure has been taken in different points arranged onto the frontal-wall of a volute casing along one track for two cases of the impeller. This track is angular track about the impeller. The results of experimental show that the fluctuations of pressure for different mass flow rates are nature of non-periodical and the mass flow rates decrease with the fluctuations of pressure increase. Also, the results indicate that the impeller with two grooves show high mass flow rates comparison with the impeller with one groove. Simulation of numerical has been implemented onto blower of centrifugal to analysis both field of flow as well fluctuations of pressure through using ANSYS (FLUENT 15). The simulation of numerical has been carried out through solve the continuity as well momentum equations with the moving reference framework technicality inside a blower. The numerical simulation results show good agreement with the results of experimental.


2021 ◽  
Author(s):  
Ryosuke Seki ◽  
Satoshi Yamashita ◽  
Ryosuke Mito

Abstract The aerodynamic effects of a probe for stage performance evaluation in a high-speed axial compressor are investigated. Regarding the probe measurement accuracy and its aerodynamic effects, the upstream/downstream effects on the probe and probe insertion effects are studied by using an unsteady computational fluid dynamics (CFD) analysis and by verifying in two types of multistage high-speed axial compressor measurements. The probe traverse measurements were conducted at the stator inlet and outlet in each case to evaluate blade row performance quantitatively and its flow field. In the past study, the simple approximation method was carried out which considered only the interference of the probe effect based on the reduction of the mass flow by the probe blockage for the compressor performance, but it did not agree well with the measured results. In order to correctly and quantitatively grasp the mechanism of the flow field when the probe is inserted, the unsteady calculation including the probe geometry was carried out in the present study. Unsteady calculation was performed with a probe inserted completely between the rotor and stator of a 4-stage axial compressor. Since the probe blockage and potential flow field, which mean the pressure change region induced by the probe, change the operating point of the upstream rotor and increase the work of the rotor. Compared the measurement result with probe to a kiel probe setting in the stator leading edge, the total pressure was increased about 2,000Pa at the probe tip. In addition, the developed wake by the probe interferes with the downstream stator row and locally changes the static pressure at the stator exit. To evaluate the probe insertion effect, unsteady calculations with probe at three different immersion heights at the stator downstream in an 8-stage axial compressor are performed. The static pressure value of the probe tip was increased about 3,000Pa in the hub region compared to tip region, this increase corresponds to the measurement trend. On the other hand, the measured wall static pressure showed that there is no drastic change in the radial direction. In addition, when the probe is inserted from the tip to hub region in the measurement, the blockage induced by the probe was increased. As a result, operating point of the stator was locally changed, and the rise of static pressure of the stator increased when the stator incidence changed. These typical results show that unsteady simulations including probe geometry can accurately evaluate the aerodynamic effects of probes in the high-speed axial compressor. Therefore, since the probe will pinpointed and strong affects the practically local flow field in all rotor upstream passage and stator downstream, as for the probe measurement, it is important to pay attention to design the probe diameter, the distance from the blade row, and its relative position to the downstream stator. From the above investigations, a newly simple approximation method which includes the effect of the pressure change evaluation by the probe is proposed, and it is verified in the 4-stage compressor case as an example. In this method, the effects of the distance between the rotor trailing edge (T.E.) and the probe are considered by the theory of the incompressible two-dimensional potential flow. The probe blockage decreases the mass flow rate and changes the operating point of the compressor. The verification results conducted in real compressor indicate that the correct blockage approximation enables designer to estimate aerodynamic effects of the probe correctly.


Author(s):  
Byeung Jun Lim ◽  
Tae Choon Park ◽  
Young Seok Kang

In this study, characteristics of stall inception in a single-stage transonic axial compressor with circumferential grooves casing treatment were investigated experimentally. Additionally, the characteristic of increasing irregularity in the pressure inside circumferential grooves as the compressor approaches the stall limit was applied to the stall warning method. Spike-type rotating stall was observed in the single-stage transonic axial compressor with smooth casing. When circumferential grooves were applied, the stall inception was suppressed and the operating point of the compressor moved to lower flow rate than the stall limit. A spike-like disturbance was developed into a rotating stall cell and then the Helmholtz perturbation was overlapped on it at N = 80%. At N = 70 %, the Helmholtz perturbation was observed first and the amplitude of the wave gradually increased as mass flow rate decreased. At N = 60%, spike type stall inceptions were observed intermittently and then developed into continuous rotating stall at lower mass flow rate. Pressure measured at the bottom of circumferential grooves showed that the level of irregularity of pressure increased as flow rate decreased. Based on the characteristic of increasing irregularity of the pressure signals inside the circumferential grooves as stall approaches, an autocorrelation technique was applied to the stall warning. This technique could be used to provide warning against stall and estimate real-time stall margins in compressors with casing treatments.


2004 ◽  
Vol 126 (3) ◽  
pp. 333-338 ◽  
Author(s):  
Axel Fischer ◽  
Walter Riess ◽  
Joerg R. Seume

The FVV sponsored project “Bow Blading” (cf. acknowledgments) at the Turbomachinery Laboratory of the University of Hannover addresses the effect of strongly bowed stator vanes on the flow field in a four-stage high-speed axial compressor with controlled diffusion airfoil (CDA) blading. The compressor is equipped with more strongly bowed vanes than have previously been reported in the literature. The performance map of the present compressor is being investigated experimentally and numerically. The results show that the pressure ratio and the efficiency at the design point and at the choke limit are reduced by the increase in friction losses on the surface of the bowed vanes, whose surface area is greater than that of the reference (CDA) vanes. The mass flow at the choke limit decreases for the same reason. Because of the change in the radial distribution of axial velocity, pressure rise shifts from stage 3 to stage 4 between the choke limit and maximum pressure ratio. Beyond the point of maximum pressure ratio, this effect is not distinguishable from the reduction of separation by the bow of the vanes. Experimental results show that in cases of high aerodynamic loading, i.e., between maximum pressure ratio and the stall limit, separation is reduced in the bowed stator vanes so that the stagnation pressure ratio and efficiency are increased by the change to bowed stators. It is shown that the reduction of separation with bowed vanes leads to a increase of static pressure rise towards lower mass flow so that the present bow bladed compressor achieves higher static pressure ratios at the stall limit.


Author(s):  
Eighdi Aung ◽  
Marco P. Schoen ◽  
Jichao Li

Abstract Axial compressor systems are susceptible to unstable conditions near their optimal operating point. In particular, rotating stall and surge are conditions that need to be avoided during the operation of an axial compressor. In extreme cases these conditions may cause damage to the compressor. The onset of either condition is rather rapid, and usually does not allow for remedial control action based on the limited time available. Hence, research efforts have been focusing on the development of new detection methods that allow for more time to take corrective measures. This paper explores and compares various existing and proposed methods to identify and detect those precursors. The methods detailed in this work are tested at different operating conditions and locations. The methods investigated include the sequentially computed correlation coefficient of pressure sensor data, correlation coefficient, the Generalized Extreme Studentized Deviate Test (ESD) for outlier detection, spectral entropy, and Autoregressive (AR) models. The primary goal of evaluating these methods is based on their suitability for employment as pre-processors for dynamic system identification. By using the dynamics of the identified model rather than a static precursor, it is stipulated that the onset of stall and surge can be managed with a control concept. For this work, the extracted models are investigated for suitability to serve as precursors, and the potential as predictive models. This work may serve for future work to achieve active flow control by direct air injection at the leading edge of the blades. For this work, a one-stage compressor system with a blade geometry that allows for spike inception is utilized. Spike stall inception is a precursor to fully developed rotating stall. The subsonic compressor has 60 blades, and its operating point is controlled by a throttle and constant speed control of the rotor. The pressure data is collected with 10 Kulite™ sensors which are placed along the blade cord length on the outer casing of the compressor. The results of the tabulated performance of the various methods and resulting models indicate that an ARESD combination yields the earliest indication for spike stall inception.


Author(s):  
H. M. Saxer-Felici ◽  
A. P. Saxer ◽  
F. Ginter ◽  
A. Inderbitzin ◽  
G. Gyarmathy

The structure and propagation of rotating stall cells in a single- and a two-stage subsonic axial compressor is addressed in this paper using computational and experimental analysis. Unsteady solutions of the 2-D inviscid compressible (Euler) equations of motion are presented for one operating point in the fully-developed rotating stall regime for both a single- and a two-stage compressor. The inviscid assumption is verified by comparing the single-stage 2-D in viscid/compressible solution with an equivalent 2-D viscous (Navier-Stokes) result for incompressible flow. The structure of the rotating stall cell is analyzed and compared for the single- and two-stage cases. The numerical solutions are validated against experimental data consisting of flow visualization and unsteady row-by-row static pressure measurements obtained in a four-stage water model of a subsonic compressor. The CFD solutions supply a link between the observed experimental features and provide additional information on the structure of the stall flow. Based on this study. supporting assumptions regarding the driving mechanisms for the propagation of fully-developed rotating stall cells and their structure are postulated. In methodical respect the results suggest that the inviscid model is able to reproduce the essentials of the flow physics associated with the propagation of fully-developed, full-span rotating stall in a subsonic axial compressor.


1998 ◽  
Vol 120 (4) ◽  
pp. 625-636 ◽  
Author(s):  
H. J. Weigl ◽  
J. D. Paduano ◽  
L. G. Fre´chette ◽  
A. H. Epstein ◽  
E. M. Greitzer ◽  
...  

Rotating stall and surge have been stabilized in a transonic single-stage axial compressor using active feedback control. The control strategy is to sense upstream wall static pressure patterns and feed back the signal to an annular array of twelve separately modulated air injectors. At tip relative Mach numbers of 1.0 and 1.5 the control achieved 11 and 3.5 percent reductions in stalling mass flow, respectively, with injection adding 3.6 percent of the design compressor mass flow. The aerodynamic effects of the injection have also been examined. At a tip Mach number, Mtip, of 1.0, the stall inception dynamics and effective active control strategies are similar to results for low-speed axial compressors. The range extension was achieved by individually damping the first and second spatial harmonics of the prestall perturbations using constant gain feedback. At a Mtip of 1.5 (design rotor speed), the prestall dynamics are different than at the lower speed. Both one-dimensional (surge) and two-dimensional (rotating stall) perturbations needed to be stabilized to increase the compressor operating range. At design speed, the instability was initiated by approximately ten rotor revolutions of rotating stall followed by classic surge cycles. In accord with the results from a compressible stall inception analysis, the zeroth, first, and second spatial harmonics each include more than one lightly damped mode, which can grow into the large amplitude instability. Forced response testing identified several modes traveling up to 150 percent of rotor speed for the first three spatial harmonics; simple constant gain control cannot damp all of these modes and thus cannot stabilize the compressor at this speed. A dynamic, model-based robust controller was therefore used to stabilize the multiple modes that comprise the first three harmonic perturbations in this transonic region of operation.


Author(s):  
Axel Fischer ◽  
Walter Riess ◽  
Joerg R. Seume

The FVV-sponsored-Project “Bow Blading” (c.f. acknowledgments) at the Turbomachinery Laboratory of the University of Hannover addresses the effect of strongly bowed stator vanes on the flow field in an 4-stage high speed axial compressor with controlled diffusion airfoil (CDA) blading. The compressor is equipped with more strongly bowed vanes than have previously been reported in the literature. The performance map of the present compressor is being investigated experimentally and numerically. The results show that the pressure ratio and the efficiency at the design point and at the choke limit are reduced by the increase in friction losses on the surface of the bowed vanes, whose surface area is greater than that of the reference (CDA) vanes. The mass flow at the choke limit decreases for the same reason. Because of the change in the radial distribution of axial velocity, pressure rise shifts from stage 3 to stage 4 between the choke limit and maximum pressure ratio. Beyond the point of maximum pressure ratio, this effect is not distinguishable from the reduction of separation by the bow of the vanes. Experimental results show that in cases of high aerodynamic loading, i.e. between maximum pressure ratio and the stall limit, separation is reduced in the bowed stator vanes so that the stagnation pressure ratio and efficiency are increased by the change to bowed stators. It is shown that the reduction of separation with bowed vanes leads to a increase of static pressure rise towards lower mass flow so that the present bow bladed compressor achieves higher static pressure ratios at the stall limit.


2013 ◽  
Vol 284-287 ◽  
pp. 727-732
Author(s):  
Jin Hyuk Kim ◽  
Kwang Yong Kim ◽  
Kyung Hun Cha

This work investigates the effects of circumferential casing grooves on stall flow characteristics of a transonic axial compressor. Numerical analysis is conducted by solving three-dimensional steady Reynolds-averaged Navier-Stokes equations with the shear stress transport turbulence model. The results of flow analysis for an axial compressor with smooth casing are validated in comparison with experimental data for the pressure ratio and adiabatic efficiency. The numerical stall inception point is identified from the last converged point by convergence criteria, and the stall margin is predicted numerically. The peak adiabatic efficiency point is also obtained by reducing the normalized mass flow in the high mass flow region. In order to explore the influence of number of the circumferential casing grooves on the performance of the compressor, the stall margins and peak adiabatic efficiencies are evaluated compared to the case smooth casing. The stability of the axial compressor with circumferential casing grooves is found to be sensitively influenced by the number of grooves.


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