Effects of Number of Circumferential Casing Grooves on Stall Flow Characteristics of a Transonic Axial Compressor

2013 ◽  
Vol 284-287 ◽  
pp. 727-732
Author(s):  
Jin Hyuk Kim ◽  
Kwang Yong Kim ◽  
Kyung Hun Cha

This work investigates the effects of circumferential casing grooves on stall flow characteristics of a transonic axial compressor. Numerical analysis is conducted by solving three-dimensional steady Reynolds-averaged Navier-Stokes equations with the shear stress transport turbulence model. The results of flow analysis for an axial compressor with smooth casing are validated in comparison with experimental data for the pressure ratio and adiabatic efficiency. The numerical stall inception point is identified from the last converged point by convergence criteria, and the stall margin is predicted numerically. The peak adiabatic efficiency point is also obtained by reducing the normalized mass flow in the high mass flow region. In order to explore the influence of number of the circumferential casing grooves on the performance of the compressor, the stall margins and peak adiabatic efficiencies are evaluated compared to the case smooth casing. The stability of the axial compressor with circumferential casing grooves is found to be sensitively influenced by the number of grooves.

Author(s):  
Garth V. Hobson ◽  
Anthony J. Gannon ◽  
Scott Drayton

A new design procedure was developed that uses commercial-off-the-shelf software (MATLAB, SolidWorks, and ANSYS-CFX) for the geometric rendering and analysis of a transonic axial compressor rotor with splitter blades. Predictive numerical simulations were conducted and experimental data were collected in a Transonic Compressor Rig. This study advanced the understanding of splitter blade geometry, placement, and performance benefits. In particular, it was determined that moving the splitter blade forward in the passage between the main blades, which was a departure from the trends demonstrated in the few available previous transonic axial compressor splitter blade studies, increased the mass flow range with no loss in overall performance. With a large 0.91 mm (0.036 in) tip clearance, to preserve the integrity of the rotor, the experimentally measured peak total-to-total pressure ratio was 1.69 and the peak total-to-total isentropic efficiency was 72 percent at 100 percent design speed. Additionally, a higher than predicted 7.5 percent mass flow rate range was experimentally measured, which would make for easier engine control if this concept were to be included in an actual gas turbine engine.


Author(s):  
Aniket R. Patkar ◽  
Srinivethan Rangasamy ◽  
Sreekanth Raghunath ◽  
Vilas Kalamkar

The main objective of this work is the validation of Computational Fluid Dynamics (CFD) code used for analysis of transonic axial compressors. NASA Rotor 35 is used here as test case for validation. In this work, computations are performed using parallelized RANS code, to predict the transonic axial compressor rotor flow characteristics. Advection Upstream Splitting Method (AUSM) scheme has been used. A Multiple Frame of Reference approach has been used to model the rotor passage. Spalart-Allmaras turbulence model is used to model turbulence. Multiblock Structured mesh is used. Performance characteristics for the entire range of operation, from maximum mass flow rate till maximum pressure ratio, have been simulated. The results obtained are comparable with experimental data within 5–10% error. Investigations have been carried out to study the effect of varying tip clearance in NASA Rotor 35. The present work is intended to study the clearance flow trajectory as a function of varying tip clearance. The effects of shock/vortex interaction in tip clearance region are also studied. The effects of tip clearance size on the generation and evolution of the end-wall vortical structures are discussed by investigating their evolutionary trajectories. By this study, it is observed that as tip clearance reduces, clearance flow trajectory moves downstream. From this it can be concluded that if tip clearance increases, tip clearance vortices expand. This may help in casing-treatment or tip-treatment to mitigate the loss in the performance, if the tip clearance increases.


2013 ◽  
Vol 284-287 ◽  
pp. 872-877 ◽  
Author(s):  
Dae Woong Kim ◽  
Jin Hyuk Kim ◽  
Kwang Yong Kim

This paper presents a parametric study on aerodynamic performance of a transonic axial compressor combined with a casing groove and tip injection using three-dimensional Reynolds-average Navier-Stokes equations. The front and rear lengths and height of the groove are selected as the geometric parameters to investigate their effects on the stall margin and peak adiabatic efficiency. These parameters are changed with constant injection. The validation of the numerical results is performed in comparison with experimental data for the total pressure ratio and adiabatic efficiency. As the results of the parametric study, the maximum stall margin and peak adiabatic efficiency are obtained in the axial compressor having 70% groove height of the reference groove. The stall margin and peak adiabatic efficiency in other cases are also improved in comparison with the axial compressors with the smooth casing and reference groove. The results show that both the stall margin and the peak adiabatic efficiency are considerably improved by the application of the casing groove combined with tip injection in an axial compressor.


2017 ◽  
Vol 0 (0) ◽  
Author(s):  
C. T. Dinh ◽  
K. Y. Kim

AbstractThis paper presents a performance evaluation of non-axisymmetric casing grooves combined with airflow injection in a transonic axial compressor with NASA Rotor 37, using three-dimensional Reynolds-averaged Navier-Stokes equations with the k-ε turbulence model. An axisymmetric casing groove was divided circumferentially into 36 non-axisymmetric grooves. The numerical results for adiabatic efficiency and total pressure ratio were validated with experimental data. A parametric study for stall margin, stable range extension, peak adiabatic efficiency, and total pressure ratio at peak adiabatic efficiency of the compressor was performed using five parameters: the front and rear lengths, the height of the casing groove, the injection mass flow rate, and the injection angle. The non-axisymmetric casing grooves combined with injection improve greatly the stall margin and stable range extension of the transonic axial compressor, but reduce only slightly the peak adiabatic efficiency in all cases, compared to the results for a smooth casing.


Author(s):  
Byeung Jun Lim ◽  
Tae Choon Park ◽  
Young Seok Kang

In this study, characteristics of stall inception in a single-stage transonic axial compressor with circumferential grooves casing treatment were investigated experimentally. Additionally, the characteristic of increasing irregularity in the pressure inside circumferential grooves as the compressor approaches the stall limit was applied to the stall warning method. Spike-type rotating stall was observed in the single-stage transonic axial compressor with smooth casing. When circumferential grooves were applied, the stall inception was suppressed and the operating point of the compressor moved to lower flow rate than the stall limit. A spike-like disturbance was developed into a rotating stall cell and then the Helmholtz perturbation was overlapped on it at N = 80%. At N = 70 %, the Helmholtz perturbation was observed first and the amplitude of the wave gradually increased as mass flow rate decreased. At N = 60%, spike type stall inceptions were observed intermittently and then developed into continuous rotating stall at lower mass flow rate. Pressure measured at the bottom of circumferential grooves showed that the level of irregularity of pressure increased as flow rate decreased. Based on the characteristic of increasing irregularity of the pressure signals inside the circumferential grooves as stall approaches, an autocorrelation technique was applied to the stall warning. This technique could be used to provide warning against stall and estimate real-time stall margins in compressors with casing treatments.


2018 ◽  
Vol 8 (9) ◽  
pp. 1413 ◽  
Author(s):  
Dan Yao ◽  
Kwongi Lee ◽  
Minho Ha ◽  
Cheolung Cheong ◽  
Inhiug Lee

A new pump, called the hybrid airlift-jet pump, is developed by reinforcing the advantages and minimizing the demerits of airlift and jet pumps. First, a basic design of the hybrid airlift-jet pump is schematically presented. Subsequently, its performance characteristics are numerically investigated by varying the operating conditions of the airlift and jet parts in the hybrid pump. The compressible unsteady Reynolds-averaged Navier-Stokes equations, combined with the homogeneous mixture model for multiphase flow, are used as the governing equations for the two-phase flow in the hybrid pump. The pressure-based methods combined with the Pressure-Implicit with Splitting of Operators (PISO) algorithm are used as the computational fluid dynamics techniques. The validity of the present numerical methods is confirmed by comparing the predicted mass flow rate with the measured ones. In total, 18 simulation cases that are designed to represent the various operating conditions of the hybrid pump are investigated: eight of these cases belong to the operating conditions of only the jet part with different air and water inlet boundary conditions, and the remaining ten cases belong to the operating conditions of both the airlift and jet parts with different air and water inlet boundary conditions. The mass flow rate and the efficiency are compared for each case. For further investigation into the detailed flow characteristics, the pressure and velocity distributions of the mixture in a primary pipe are compared. Furthermore, a periodic fluctuation of the water flow in the mass flow rate is found and analyzed. Our results show that the performance of the jet or airlift pump can be enhanced by combining the operating principles of two pumps into the hybrid airlift-jet pump, newly proposed in the present study.


2004 ◽  
Vol 126 (3) ◽  
pp. 333-338 ◽  
Author(s):  
Axel Fischer ◽  
Walter Riess ◽  
Joerg R. Seume

The FVV sponsored project “Bow Blading” (cf. acknowledgments) at the Turbomachinery Laboratory of the University of Hannover addresses the effect of strongly bowed stator vanes on the flow field in a four-stage high-speed axial compressor with controlled diffusion airfoil (CDA) blading. The compressor is equipped with more strongly bowed vanes than have previously been reported in the literature. The performance map of the present compressor is being investigated experimentally and numerically. The results show that the pressure ratio and the efficiency at the design point and at the choke limit are reduced by the increase in friction losses on the surface of the bowed vanes, whose surface area is greater than that of the reference (CDA) vanes. The mass flow at the choke limit decreases for the same reason. Because of the change in the radial distribution of axial velocity, pressure rise shifts from stage 3 to stage 4 between the choke limit and maximum pressure ratio. Beyond the point of maximum pressure ratio, this effect is not distinguishable from the reduction of separation by the bow of the vanes. Experimental results show that in cases of high aerodynamic loading, i.e., between maximum pressure ratio and the stall limit, separation is reduced in the bowed stator vanes so that the stagnation pressure ratio and efficiency are increased by the change to bowed stators. It is shown that the reduction of separation with bowed vanes leads to a increase of static pressure rise towards lower mass flow so that the present bow bladed compressor achieves higher static pressure ratios at the stall limit.


Author(s):  
Shashank Mishra ◽  
Shaaban Abdallah ◽  
Mark Turner

Multistage axial compressor has an advantage of lower stage loading as compared to a single stage. Several stages with low pressure ratio are linked together which allows for multiplication of pressure to generate high pressure ratio in an axial compressor. Since each stage has low pressure ratio they operate at a higher efficiency and the efficiency of multi-stage axial compressor as a whole is very high. Although, single stage centrifugal compressor has higher pressure ratio compared with an axial compressor but multistage centrifugal compressors are not as efficient because the flow has to be turned from radial at outlet to axial at inlet for each stage. The present study explores the advantages of extending the axial compressor efficient flow path that consist of rotor stator stages to the centrifugal compressor stage. In this invention, two rotating rows of blades are mounted on the same impeller disk, separated by a stator blade row attached to the casing. A certain amount of turning can be achieved through a single stage centrifugal compressor before flow starts separating, thus dividing it into multiple stages would be advantageous as it would allow for more flow turning. Also the individual stage now operate with low pressure ratio and high efficiency resulting into an overall increase in pressure ratio and efficiency. The baseline is derived from the NASA low speed centrifugal compressor design which is a 55 degree backward swept impeller. Flow characteristics of the novel multistage design are compared with a single stage centrifugal compressor. The flow path of the baseline and multi-stage compressor are created using 3DBGB tool and DAKOTA is used to optimize the performance of baseline as well novel design. The optimization techniques used are Genetic algorithm followed by Numerical Gradient method. The optimization resulted into improvements in incidence and geometry which significantly improved the performance over baseline compressor design. The multistage compressor is more efficient with a higher pressure ratio compared with the base line design for the same work input and initial conditions.


Author(s):  
George Papadopoulos

A dimensional analysis that is based on the scaling of the two-dimensional Navier-Stokes equations is presented for correlating bulk flow characteristics arising from a variety of initial conditions. The analysis yields a functional relationship between the characteristic variable of the flow region and the Reynolds number for each of the two independent flow regimes. A linear relationship is realized for the laminar regime, while a nonlinear relationship is realized for the turbulent regime. Both relationships incorporate mass-flow profile characteristics to fully capture the effects of initial conditions on the variation of the characteristic variables. The union of these two independent relationships is formed utilizing the concept of flow intermittency to further expand into a generic scaling relationship that incorporates transitional flow effects to fully encompass solutions spanning the laminar to turbulent flow regimes. The results of the analysis are discussed within the context of several flow phenomena (e.g. pipe flow, jet flow & separated flow) resulting from various initial and boundary conditions.


Author(s):  
Kenneth L. Suder

A detailed experimental investigation to understand and quantify the development of blockage in the flow field of a transonic, axial flow compressor rotor (NASA Rotor 37) has been undertaken. Detailed laser anemometer measurements were acquired upstream, within, and downstream of a transonic, axial compressor rotor operating at 100%, 85%, 80%, and 60% of design speed which provided inlet relative Mach numbers at the blade tip of 1.48, 1.26, 1.18, and 0.89 respectively. The impact of the shock on the blockage development, pertaining to both the shock / boundary layer interactions and the shock / tip clearance flow interactions, is discussed. The results indicate that for this rotor the blockage in the endwall region is 2–3 times that of the core flow region, and the blockage in the core flow region more than doubles when the shock strength is sufficient to separate the suction surface boundary layer.


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