Film Thickness, Droplet Size Measurements and Correlations for Large Pressure-Swirl Atomizers

Author(s):  
M. A. Benjamin ◽  
A. Mansour ◽  
U. G. Samant ◽  
S. Jha ◽  
Y. Liao ◽  
...  

A parametric experimental study has been conducted to measure the discharge coefficient, the flow number, the film thickness, the spray angle, the velocity coefficient and droplet size of a large-scale simplex nozzle using ultrasonic and optical techniques. Seventeen nozzle geometries have been studied for three mass flow rates. The large-scale nozzle provides adequate resolution for measurements of film thickness, spray angle, and droplet size. The experimental data collected have been used to derive new and improved correlations for nozzle flow and breakup parameters. It is found that the atomizer constant (ratio of total inlet area to product of the swirl chamber and orifice diameter) is the primary parameter affecting the atomizer performance. As the atomizer constant increases, the discharge and velocity coefficients increase and the spray angle decreases.

Author(s):  
X. F. Wang ◽  
A. H. Lefebvre

The spray characteristics of six simplex atomizers are examined in a pressure vessel using a standard light diffraction technique. Attention is focused on the effects of liquid properties, nozzle flow number, spray cone angle, and ambient air pressure on mean drop size and drop-size distribution. For all nozzles and all liquids it is found that continuous increase in air pressure above the normal atmospheric value causes the SMD to first increase up to a maximum value and then decline. An explanation for this characteristic is provided in terms of the measurement technique employed and the various competing influences on the overall atomization process. The basic effect of an increase in air pressure is to improve atomization, but this trend is opposed by contraction of the spray angle which reduces the relative velocity between the drops and the surrounding air, and also increases the possibility of droplet coalescence.


Author(s):  
Mohammad Rezaeimoghaddam ◽  
Hossein Moin ◽  
M. R. Modarres Razavi ◽  
Mohammad Pasandideh-Fard ◽  
Rasool Elahi

In this paper, the effects of various geometric parameters of a high pressure swirl Gasoline Direct Injector (GDI) on the injection flow quality are investigated. The two-dimensional axisymmetric Navier-Stokes equations coupled with the Volume-of-Fluid (VOF) method were employed for simulation of the formation mechanism of the liquid film inside the swirl chamber and the orifice hole of the pressure swirl atomizer. To validate the model, results for base injector were compared in the steady state operation with those of available experiments in the literature. Good agreements were obtained for discharge coefficient (Cd) and cone angle (θ) with experimental data. The effects of five characteristic geometric parameters of swirl injectors such as orifice ratio (orifice length to orifice diameter), angle of swirl chamber, orifice diameter, needle lift and needle head angle (assumed to be cone) were investigated. The results show that increasing the swirl chamber angle leads to an increase in mass flow rate and a decrease of the cone angle of liquid sheet. Through extensive simulations, geometric parameters of an optimum injector were obtained.


Agriculture ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 309
Author(s):  
Shougen Li ◽  
Chongchong Chen ◽  
Yaxiong Wang ◽  
Feng Kang ◽  
Wenbin Li

Spraying is the most widely used means of pesticide application for pest control in agriculture and forestry. The atomization characteristics of the nozzles are directly related to the spray drift, rebound, and deposition. Previous research studies have mainly focused on the change pattern of atomization characteristics. Mathematical descriptions of the atomization characteristics of flat fan nozzles are rare, and pesticide application theories are also insufficient. Atomization characteristics mainly include droplet size and velocity. This study analyzes the influence of the spray parameters (spray angle, pressure, and equivalent orifice diameter of nozzles) and the spatial position in the flow field. To obtain the atomization characteristics of flat fan nozzles, the phase Doppler particle analyzer (PDPA) was selected for the accurate measurement of the droplet sizes and velocities at distances 0.30–0.60 m, using low spray pressures (0.15–0.35 MPa). The droplet size and velocity models were then established and validated. The results revealed that the average absolute error of the droplet size model was 23.74 µm and the average relative error was 8.23%. The average absolute and relative errors of the droplet velocity model were 0.37 m/s and 7.86%, respectively. At a constant spray pressure and angle, there was a positive correlation between the droplet size and the equivalent orifice diameter of the nozzles. The test also verified that the spray angle and distance had a negative correlation with the droplet velocity at a given pressure. The spray distance had no effect on the spray axial droplet size at constant spray pressure. In addition, the spray angle greatly affected the droplet velocity along the X-axis; similarly, the spray parameters, especially spray angle, greatly affected the droplet size.


1993 ◽  
Vol 115 (3) ◽  
pp. 447-452 ◽  
Author(s):  
S. K. Chen ◽  
A. H. Lefebvre ◽  
J. Rollbuhler

Measurements of circumferential liquid distribution are carried out over ranges of injection pressure from 0.34 to 1.72 MPa (50 to 250 psi) using five different simplex nozzles to achieve variations in the discharge orifice length/diameter ratio from 0.5 to 4.0. Two additional simplex nozzles of the same flow number are also examined in order to ascertain the effect of variations in the number of swirl chamber feed slots on circumferential liquid distribution. Mixtures of water and glycerine are used to provide a twelve to one variation in liquid viscosity. The results obtained show that spray uniformity improves markedly at higher injection pressures. Increase in liquid viscosity also has a beneficial effect on spray uniformity. The most uniform circumferential liquid distributions are obtained with nozzles having a discharge orifice length/diameter ratio of between 1 1/2 and 2.


2019 ◽  
Vol 13 (3) ◽  
pp. 204-212
Author(s):  
Seyed Hadi Seyedin ◽  
Majid Ahmadi ◽  
Seyed Vahid Seyedin

This paper focuses on the structure and performance of the pressure swirl nozzle and the study of liquid atomization. In this study, the atomizer has been designed and some experiments have been performed on it. Since image processing is an efficient method for measuring the size of the droplet and since it considerably reduces the total measuring time and eliminates the subjective observer’s error in sizing and counting spray drops, a digital camera has been used for capturing images and image processing has been done by the MATLAB software. The results show that by increasing the atomization air pressure, the spray angle increases and the droplet’s size decreases. It is concluded that the spray angle is a function of the atomization air pressure and orifice diameter. Moreover, when the distance from the spray centre line increases, the droplet’s average velocity decreases.


2011 ◽  
Vol 189-193 ◽  
pp. 31-37 ◽  
Author(s):  
Ji Liang Wu ◽  
De Yuan Zhang ◽  
Xing Gang Jiang

This paper analyzed the velocity field of the section between outlet orifice and the conical swirl chamber with a kind of single inlet pressure atomizer using CFD (Computational Fluid Dynamics) method. A method of modifying the outlet orifice position referring to the swirl chamber in order to improve the spray angle and its homogeneity is proposed. The result of the experiments shows that it is a feasible method to improve the quality of this kind of atomizer.


Author(s):  
Xiwei Wang ◽  
Yong Huang ◽  
Lei Sun

Abstract The unsteady characteristic of the pressure-swirl atomization system was studied experimentally in this paper. It was found that the fluctuations of the spray can be divided into two modes: high and low frequency mode, among which the frequency of the high mode is within the range of 500–1100Hz, and the low mode is 100–400Hz. The low mode depends on the turbulent exchange of momentum between the liquid and the surrounding stagnant gas. While the high mode depends on the comprehensive effect of the turbulent vortex generated by the liquid flowing through the atomizer and the natural frequency of the atomizer. Experiments show that the peak frequency of the low mode increases but the peak frequency of the high mode decreases when the pressure drop of the atomizer increases. When the atomizer outlet area size increases, both the peak frequency of the low mode and the high mode decrease. When the deflection angle of the swirl chamber increases, the peak frequency of the low mode increases, while the peak frequency of the high mode decreases first and then increases, reaching the minimum at 60°, and the value at 45° is basically the same as at 80°.


2020 ◽  
Vol 103 (3) ◽  
pp. 003685042095018
Author(s):  
Huilong Zheng ◽  
Zhaomiao Liu ◽  
Kaifeng Wang ◽  
Jiayuan Lin ◽  
Zexuan Li

The spray characteristics of the pressure swirl nozzle are experimentally studied using particle dynamics analysis (PDA) and high-speed photography system in this paper, specifically focusing on the dependence of geometrical dimensions of orifice on the spray SMD, velocity magnitude and droplet distribution, and the spray cone angle. It is indicated that the increase of orifice diameter makes the initial swirling velocity lower and the spray liquid film thicker. When the spray cone is fully expanded, the flow rate of 900 μm orifice diameter nozzle increases by 30–40% and the SMD of 900 μm orifice diameter nozzle increases by 8.5% compared with that of 700 μm orifice diameter nozzle. According to the experimental conditions, the relationship between Re and spray angle was calculated as θ = 29.97*Re0.087, ignoring the factors that had little influence on spray angle. The decrease of the orifice length makes the distance of gas-medium shearing action shorten so that thinner oil film near wall cannot be formed by the extrusion of air core, leading to the swirling intensity reducing and the suction effect weakened. The spray cone angle of the 450 μm orifice length atomizer is about 5° smaller than the nozzle of 500 μm orifice length, and more small SMD droplets are not sucked, resulting in the distribution range of spray SMD declining.


Author(s):  
Elyas Rostami ◽  
Hossein Mahdavy Moghaddam

In this study, the atomization of heavy fuel oil (Mazut) and diesel fuel at different pressures is compared experimentally. Also, the effects of temperature on the Mazut fuel atomization are investigated experimentally. Mass flow rate, discharge coefficient, wavelength, liquid film thickness, ligament diameter, spray angle, breakup length, and sature mean diameter are obtained for the Mazut and diesel fuel. Fuels spray images at different pressures and temperatures are recorded using the shadowgraphy method and analyzed by the image processing technique. Error analysis is performed for the experiments, and the percentage of uncertainty for each parameter is reported. The experimental results are compared with the theoretical results. Also, Curves are proposed and plotted to predict changes in the behavior of atomization parameters. Diesel fuel has less viscosity than Mazut fuel. Diesel fuel has shorter breakup length, wavelength, liquid film thickness, and sature mean diameter than Mazut fuel at the same pressure. Diesel fuel has a larger spray angle and a larger discharge coefficient than Mazut fuel at the same pressure. As the pressure and temperature increase, fuel atomization improves. The viscosity of Mazut fuel is decreased by temperature increase. As the fuel injection pressure and temperature increase, breakup length, wavelength, liquid film thickness, and sature mean diameter decrease; also, spray angle increases.


2021 ◽  
Author(s):  
Nouf AlJabri ◽  
Nan Shi

Abstract Nanoemulsions (NEs) are kinetically stable emulsions with droplet size on the order of 100 nm. Many unique properties of NEs, such as stability and rheology, have attracted considerable attention in the oil industry. Here, we review applications and studies of NEs for major upstream operations, highlighting useful properties of NEs, synthesis to render these properties, and techniques to characterize them. We identify specific challenges associated with large-scale applications of NEs and directions for future studies. We first summarize useful and unique properties of NEs, mostly arising from the small droplet size. Then, we compare different methods to prepare NEs based on the magnitude of input energy, i.e., low-energy and high-energy methods. In addition, we review techniques to characterize properties of NEs, such as droplet size, volume fraction of the dispersed phase, and viscosity. Furthermore, we discuss specific applications of NEs in four areas of upstream operations, i.e., enhanced oil recovery, drilling/completion, flow assurance, and stimulation. Finally, we identify challenges to economically tailor NEs with desired properties for large-scale upstream applications and propose possible solutions to some of these challenges. NEs are kinetically stable due to their small droplet size (submicron to 100 nm). Within this size range, the rate of major destabilizing mechanisms, such as coalescence, flocculation, and Ostwald ripening, is considerably slowed down. In addition, small droplet size yields large surface-to-volume ratio, optical transparency, high diffusivity, and controllable rheology. Similar to applications in other fields (food industry, pharmaceuticals, cosmetics, etc.), the oil and gas industry can also benefit from these useful properties of NEs. Proposed functions of NEs include delivering chemicals, conditioning wellbore/reservoir conditions, and improve chemical compatibility. Therefore, we envision NEs as a versatile technology that can be applied in a variety of upstream operations. Upstream operations often target a wide range of physical and chemical conditions and are operated at different time scales. More importantly, these operations typically consume a large amount of materials. These facts not only suggest efforts to rationally engineer properties of NEs in upstream applications, but also manifest the importance to economically optimize such efforts for large-scale operations. We summarize studies and applications of NEs in upstream operations in the oil and gas industry. We review useful properties of NEs that benefit upstream applications as well as techniques to synthesize and characterize NEs. More importantly, we identify challenges and opportunities in engineering NEs for large-scale operations in different upstream applications. This work not only focuses on scientific aspects of synthesizing NEs with desired properties but also emphasizes engineering and economic consideration that is important in the oil industry.


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