scholarly journals The Development and Implementation of Model-Based Control Algorithm of Urea-SCR Dosing System for Improving De-NOx Performance and Reducing NH3-Slip

Author(s):  
Soo-Jin Jeong ◽  
Woo-Seung Kim ◽  
Jung-Kwon Park ◽  
Ho-Kil Lee ◽  
Se-Doo Oh

The selective catalytic reduction (SCR) system is a highly-effective aftertreatment device for NOx reduction of diesel engines. Generally, the ammonia (NH3) was generated from reaction mechanism of SCR in the SCR system using the liquid urea as the reluctant. Therefore, the precise urea dosing control is a very important key for NOx and NH3 slip reduction in the SCR system. This paper investigated NOx and NH3 emission characteristics of urea-SCR dosing system based on model-based control algorithm in order to reduce NOx. In the map-based control algorithm, target amount of urea solution was determined by mass flow rate of exhaust gas obtained from engine rpm, torque and O2 for feed-back control NOx concentration should be measured by NOx sensor. Moreover, this algorithm cannot estimate NH3 absorbed on the catalyst Hence, the urea injection can be too rich or too lean. In this study, the model-based control algorithm was developed and evaluated based on the analytic model for SCR system. The channel thermo-fluid model coupled with finely tuned chemical reaction model was applied to this control algorithm. The vehicle test was carried out by using map-based and model-based control algorithms in the NEDC mode in order to evaluate the performance of the model based control algorithm.

Catalysts ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1269
Author(s):  
Muhammad Khristamto Aditya Wardana ◽  
Kwangchul Oh ◽  
Ocktaeck Lim

Heavy-duty diesel engines in highway use account for more than 40% of total particulate and nitrogen oxide (NOx) emissions around the world. Selective catalytic reduction (SCR) is a method with effective results to reduce this problem. This research deals with problems in the urea evaporation process and ammonia gas distribution in an SCR system. The studied system used two types of urea injectors to elucidate the quality of ammonia uniformity in the SCR system, and a 12,000-cc heavy-duty diesel engine was used for experimentation to reduce NOx in the system. The uniformity of the generated quantities of ammonia was sampled at the catalyst inlet using a gas sensor. The ammonia samples from the two types of urea injectors were compared in experimental and simulation results, where the simulation conditions were based on experimental parameters and were performed using the commercial CFD (computational fluid dynamics) code of STAR-CCM+. This study produces temperatures of 371 to 374 °C to assist the vaporization phenomena of two injectors, the gas pattern informs the distributions of ammonia in the system, and the high ammonia quantity from the I-type urea injector and high quality of ammonia uniformity from the L-type urea injector can produce different results for NOx reduction efficiency quality after the catalyst process. The investigations showed the performance of two types of injectors and catalysts in the SCR system in a heavy-duty diesel engine.


Author(s):  
S-C Jung ◽  
W-S Yoon

Nitrogen oxide (NO x) reduction by the selective catalytic reduction (SCR) system assisted by an oxidation precatalyst is modelled and analytically investigated. The Langmuir—Hinshelwood SCR kinetic scheme with vanadium-based catalyst and ammonia (NH3) reductant in conjunction with the NO—NO2 conversion reaction over a platinum-based catalyst is used. The effects of the ratio of the oxidation precatalyst to the SCR monolith volume, the gas temperature, the space velocity, and the NH3-to-NO x concentration ratio on the de-NO x performance are parametrically examined. The oxidation precatalyst promotes NO x conversion at low temperatures. At intermediate temperatures, the NO x reduction is either activated or deactivated with increase in the space velocity. A higher oxidation precatalyst-to-SCR monolith volume ratio tends to promote the NO x reduction of higher space velocities. At high temperatures, the de-NO x efficiency is very high and insensitive to the space velocity. The NO x conversion efficiency depends on the NH3-to-NO x ratio at low temperatures.


2011 ◽  
Vol 71-78 ◽  
pp. 2098-2102
Author(s):  
Hang Xu ◽  
Fang Yin Tu ◽  
Zhi Xia He ◽  
Jun Ma ◽  
Qian Wang

As Future emission limits of diesel engines is more stringent, model-based control strategy of selective catalytic reduction (SCR) is becoming necessary. Therefore, a catalytic converter mathematical model for simulating selective catalytic deNOx reaction is very important. In this paper, a one dimension catalytic converter mathematical model that consists of thermal energy model, SCR reaction model and NH3storage model for simulating urea-SCR reaction process is presented. Based on this model, the impact of temperature and gas hourly space velocity (GHSV) on NOx conversion efficiency has been researched. According to the results of simulation, it shows good agreement with experimental data.


Author(s):  
Zhanguang Wang ◽  
Yuanqing Zhu ◽  
Song Zhou ◽  
Yongming Feng

As one of the most effective NOx emission removing technologies to meet the Tier III limitation by International Maritime Organization, urea-selective catalytic reduction (SCR) technology is starting to be used in two-stroke marine diesel engines. Based on the two-cycle catalytic mechanism proposed by Topsoe, in combination with the exhaust characteristics of the marine diesel, expansion studies on detailed SCR reaction model were carried out in this paper. According to the temperature dependence of reaction pathway, SCR reaction model was divided into three parts: low temperature reaction pathway, standard SCR reaction pathway, and high temperature oxidation pathways, and an expanded NH3-NO/NO2-SCR reaction model for V2O5 catalyst was proposed in the paper. In order to verify the accuracy of the expanded SCR reaction model, simulating and testing studies of SCR reaction under marine diesel conditions were carried out with a commercial extruded V2O5/TiO2 catalyst. The simulation values are agreed well with experimental values at 150–500 ℃, and kinetics characteristics of SCR reaction process under V2O5/TiO2 catalyst can be predicted accurately with the expanded NH3-NO/NO2-SCR reaction model.


Author(s):  
Yao Ma ◽  
Junmin Wang

This paper presents two observers for estimating the aging condition of selective catalytic reduction (SCR) systems in vehicle applications. SCR systems have been widely recognized as one of the leading engine exhaust gas aftertreatment systems for reducing diesel powertrain tailpipe NOx emissions in ground vehicle applications. While fresh SCRs are quite effective in reducing tailpipe NOx emissions, their NOx reduction capabilities and performances may substantially degrade with in-service aging. To maintain the emission control performance of a SCR system for a diesel engine during the entire vehicle service life, it is thus critical to have an accurate estimation of the SCR system aging condition. In this paper, two Lyapunov-based observers utilizing the measurements of NOx and ammonia concentrations are analytically developed and verified in simulations for estimating the SCR aging condition. The measurement uncertainty is explicitly considered in the observer design process. A sufficient condition for the boundedness of the estimation error is derived. Simulation results under the US06 test cycle demonstrate the effectiveness of the proposed observers.


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