Robust Design by Tolerance Allocation Considering Quality and Manufacturing Cost

1994 ◽  
Author(s):  
Rikard Söderberg
Keyword(s):  
Critical Parameter ◽  
Point Of View ◽  
Total Loss ◽  
Tolerance Allocation ◽  
Manufacturing Cost ◽  
Total Quality ◽  
Tolerance Limits ◽  
Component Price ◽  
Customer Values

Abstract Involving customer values in the design process is necessary to improve the total quality of a product. The purpose of this work is to establish a theoretical base for tolerance allocation which allows both quality and manufacturing cost to be considered. The paper addresses functional tolerance chains, i.e. tolerance chains that involve a dimension important for the function of the product or component. The total loss to customer is determined as the sum of two tolerance dependent properties; the functionality loss and the component price. The functionality loss represents the customer’s economical loss due to poor functionality. The optimal tolerance limits are found by minimizing the total loss to customer. These are the limits that represent the best trade-off between cost and quality, from the customer’s point of view. This work specially emphasizes a method for treating asymmetrical functionality loss, i.e. when the design is more sensitive to a deviation of a critical parameter in one direction than in the other. By moving the manufacturing target in a direction away from the most sensitive part, the total loss to customer can be reduced. This paper describes how the optimal manufacturing target and corresponding symmetrical tolerance band are found. This method thus increases the robustness of the design. The method may be used for single tolerances or any resulting tolerance of a tolerance chain.

Tolerance Allocation Considering Customer and Manufacturer Objectives

1993 ◽  
Author(s):  
Rikard Söderberg
Keyword(s):  
Cost Function ◽  
Loss Function ◽  
Roller Bearing ◽  
Critical Dimension ◽  
Tolerance Allocation ◽  
Manufacturing Cost ◽  
Total Quality ◽  
Basic Ideas ◽  
Customer Values

Abstract Involving customer values in the design process is necessary for improving the total quality of a product This paper presents the basic ideas for a method that allows tolerances to be assigned to dimensions in a tolerance chain with regard to both customer and manufacturer objectives. The method uses an extended “quality loss function” to consider customer objectives. The total life of a component is here focused, representing one important aspect of quality. A minimum manufacturing cost function for the tolerance of a critical dimension, dependent on a number of manufactured components, is determined. This function is used to consider manufacturers’ objectives. Based on the customer’s total loss function and the minimum manufacturing cost function, the optimal tolerance limits of a critical dimension are determined. These are the tolerances that simultaneously satisfy the customer and the manufacturer as much as possible. The ideas behind the method are described using a roller bearing application as an example.

Simultaneous Tolerance Synthesis for Manufacturing and Quality using Evolutionary Algorithms

2011 ◽  
Vol 2 (2) ◽  
pp. 1-20 ◽  
Author(s):  
Y. S. Rao ◽  
C. S. P. Rao ◽  
G. Ranga Janardhana ◽  
Pandu R. Vundavilli
Keyword(s):  
Evolutionary Algorithms ◽  
Product Design ◽  
Manufacturing Industry ◽  
Tolerance Allocation ◽  
Manufacturing Cost ◽  
Quality Loss ◽  
Mechanical Assembly ◽  
Swarm Optimization ◽  
Single Objective

Tolerance plays a major role in the manufacturing industry, as it affects product design, manufacturing, and quality of the product. This paper considers product design, manufacturing, and quality simultaneously, and introduces a concurrent approach for tolerance allocation using evolutionary algorithms. A non-linear model that minimizes the combination of manufacturing cost and quality loss simultaneously, in a single objective function has been considered. In the proposed work, evolutionary algorithms (that is, Genetic Algorithms (GA), Differential Evolution (DE), and Particle Swarm Optimization (PSO)) have been used to determine the optimal tolerances at the minimum manufacturing and quality loss cost. The application of the proposed methodology has been demonstrated on a simple mechanical assembly.

Simultaneous Tolerance Synthesis for Manufacturing and Quality using Evolutionary Algorithms

2013 ◽  
pp. 54-72
Author(s):  
Y. S. Rao ◽  
C. S. P. Rao ◽  
G. Ranga Janardhana ◽  
Pandu R. Vundavilli
Keyword(s):  
Evolutionary Algorithms ◽  
Product Design ◽  
Manufacturing Industry ◽  
Tolerance Allocation ◽  
Manufacturing Cost ◽  
Quality Loss ◽  
Mechanical Assembly ◽  
Swarm Optimization ◽  
Single Objective

Tolerance plays a major role in the manufacturing industry, as it affects product design, manufacturing, and quality of the product. This paper considers product design, manufacturing, and quality simultaneously, and introduces a concurrent approach for tolerance allocation using evolutionary algorithms. A non-linear model that minimizes the combination of manufacturing cost and quality loss simultaneously, in a single objective function has been considered. In the proposed work, evolutionary algorithms (that is, Genetic Algorithms (GA), Differential Evolution (DE), and Particle Swarm Optimization (PSO)) have been used to determine the optimal tolerances at the minimum manufacturing and quality loss cost. The application of the proposed methodology has been demonstrated on a simple mechanical assembly.

scholarly journals Influence of machining technologies and quality of logs on material losses of typical supply of Scots pine wood (Pinus sylvestris L.) destined for layered floorboards

2018 ◽  
Vol 60 (4) ◽  
pp. 241-247 ◽  
Author(s):  
Paweł Kozakiewicz ◽  
Bartłomiej Rębkowski ◽  
Grzegorz Koczan ◽  
Sławomir Krzosek
Keyword(s):  
Pinus Sylvestris ◽  
Scots Pine ◽  
Solid Wood ◽  
Point Of View ◽  
Total Loss ◽  
Pine Wood ◽  
Flooring Material

Abstract Pine wood is commonly used in the production of floorings and is mainly used for solid wood planks and as a base in multi-layer flooring material. From an economic and ecological point of view, flaws such as flattening or heartwood ratio are very important when buying material for production. 40 logs of Scots pine (Pinus sylvestris L.) have been selected from wood deposit, from typical wood delivery. The ratios of sapwood and heartwood have been quantified, as well as eccentricity and flattening, in order to determine the suitability of the selected material for processing into floorings. There are two existing methods of log processing: sawing and peripheral cutting. Sawing is the most common one and widely used, although peripheral cutting could be more effective, especially for production of base in multi-layer floorings. The total loss volume for the two methods of manipulation and processing have been calculated. First one is sawing in accordance to schematics used in the sawmill of one of the largest producers of multilayer floorings in Europe. Second one is peripheral cutting with three diameters of peeler roll. Total loss volume for sawing was 55.8 ± 10.5% and for peripheral cutting with peeler roll with biggest chosen diameter of 100 mm was 45.6 ± 9.5%. Therefore, in presented case, peripheral cutting is more efficient than sawing.

Top-Down Decomposition of Multi-Product Requirements Onto Locator Tolerances

2007 ◽  
Author(s):  
Johan Lo¨o¨f ◽  
Rikard So¨derberg
Keyword(s):  
The Body ◽  
Allocation Problem ◽  
Tolerance Allocation ◽  
Manufacturing Cost ◽  
Top Down ◽  
Complex Assembly ◽  
Optimal State ◽  
Selection Of ◽  
Rear Lamp

The tolerance allocation problem consists of choosing tolerances on dimensions of a complex assembly so that they combine into an ‘optimal state’ while fulfilling certain requirements on an allowed variation. This optimal state often coincides with the minimum manufacturing cost of the product. Sometimes it is balanced with an artificial cost that the deviation from target induces on the quality of the product. This paper suggests a multiobjective formulation of the tolerance allocation problem to automatically decompose requirements for an allowed variation on a set of critical product dimensions. This formulation is demonstrated using a rear lamp on a car with multiple requirements on allowed variation. In this case only the tolerances on locators that locates the lamp on the body are considered. The paper also reviews a selection of work that has been made on solving tolerance allocation problems.

COMBINATORIAL POLYNOMIALLY COMPUTABLE CHARACTERISTICS OF SUBSTITUTIONS AND THEIR PROPERTIES

2020 ◽  
Vol 7 (2) ◽  
pp. 34-41
Author(s):  
VLADIMIR NIKONOV ◽  
◽  
ANTON ZOBOV ◽  
Keyword(s):  
Mathematical Expectation ◽  
Point Of View ◽  
Small Range ◽  
Computational Point ◽  
Wide Range ◽  
Bijective Function ◽  
The Difference ◽  
Element Base ◽  
Selection Of

The construction and selection of a suitable bijective function, that is, substitution, is now becoming an important applied task, particularly for building block encryption systems. Many articles have suggested using different approaches to determining the quality of substitution, but most of them are highly computationally complex. The solution of this problem will significantly expand the range of methods for constructing and analyzing scheme in information protection systems. The purpose of research is to find easily measurable characteristics of substitutions, allowing to evaluate their quality, and also measures of the proximity of a particular substitutions to a random one, or its distance from it. For this purpose, several characteristics were proposed in this work: difference and polynomial, and their mathematical expectation was found, as well as variance for the difference characteristic. This allows us to make a conclusion about its quality by comparing the result of calculating the characteristic for a particular substitution with the calculated mathematical expectation. From a computational point of view, the thesises of the article are of exceptional interest due to the simplicity of the algorithm for quantifying the quality of bijective function substitutions. By its nature, the operation of calculating the difference characteristic carries out a simple summation of integer terms in a fixed and small range. Such an operation, both in the modern and in the prospective element base, is embedded in the logic of a wide range of functional elements, especially when implementing computational actions in the optical range, or on other carriers related to the field of nanotechnology.

Physical capital stock, technological upgrading and modernisation in Hungary

2005 ◽  
Vol 55 (2) ◽  
pp. 201-221 ◽  
Author(s):  
Andrea Szalavetz
Keyword(s):  
Capital Accumulation ◽  
Physical Capital ◽  
Developed Countries ◽  
Point Of View ◽  
Technology Generation ◽  
Development Policies ◽  
Specific Factors ◽  
Physical Capital Accumulation

This paper discusses the relation between the quality and quantity indicators of physical capital and modernisation. While international academic literature emphasises the role of intangible factors enabling technology generation and absorption rather than that of physical capital accumulation, this paper argues that the quantity and quality of physical capital are important modernisation factors, particularly in the case of small, undercapitalised countries that recently integrated into the world economy. The paper shows that in Hungary, as opposed to developed countries, the technological upgrading of capital assets was not necessarily accompanied by the upgrading of human capital i.e. the thesis of capital skill complementarity did not apply to the first decade of transformation and capital accumulation in Hungary. Finally, the paper shows that there are large differences between the average technological levels of individual industries. The dualism of the Hungarian economy, which is also manifest in terms of differences in the size of individual industries' technological gaps, is a disadvantage from the point of view of competitiveness. The increasing differences in the size of the technological gaps can be explained not only with industry-specific factors, but also with the weakness of technology and regional development policies, as well as with institutional deficiencies.

Flouride and Nitrate Status of Some Ground Waters in Chittor District of Rajasthan State (India)

2018 ◽  
Vol 6 (9) ◽  
pp. 119
Author(s):  
Trapti Sharma ◽  
R. P. Nagar ◽  
R. C. Gaur ◽  
Pooja Gupta ◽  
Charanjit Kaur
Keyword(s):  
Point Of View ◽  
World Health ◽  
Indian Council ◽  
Standard Methods ◽  
Ground Waters ◽  
Drinking Waters ◽  
Health Organization ◽  
Research World ◽  
Drinking Purpose

In Rajasthan state the ground waters of some areas like Ramganj-mandi, Morak, Barmer, Jaisalmer, Chittor and Udaipur etc. are susceptible from drinking point of view.To test the quality of groundwater in Chittor district 14, ground water samples were collected from various places and analyzed for pH, E.C., Fluoride and Nitrate parameters by standard methods (A.P.H. A., Washington, USA, 1995). The study revealed that none of the ground waters was found suitable completely from drinking point of view. Some are having electrical conductivity > 1.4 dS/m, some are having pH >8.5, some area having fluoride >1.5 ppm and some are having nitrate>45 ppm. These are the limits of various parameters permitted by various International authorities like Bureau of Indian Standard, Indian Council of Medical Research,world health Organization etc. for drinking waters. So, it is recommended to the residents of above areas to use water for drinking purpose only after reverse osmosis or adopting suitable method of removing excess of Fluoride and Nitrate for drinking water to avoid unwanted pathogenic diseases harmful for human health.

A Futures Study on the Quality Of Life from the Point Of View of Iranian Youth

2017 ◽  
Vol 14 (2) ◽  
pp. 1
Author(s):  
Sina Saeedy ◽  
Mojtaba Amiri ◽  
Mohammad Mahdi Zolfagharzadeh ◽  
Mohammad Rahim Eyvazi
Keyword(s):  
Quality Of Life ◽  
Life Satisfaction ◽  
Mixed Model ◽  
Satisfaction With Life ◽  
Point Of View ◽  
Human Society ◽  
Futures Studies ◽  
The Social ◽  
The University

Quality of life and satisfaction with life as tightly interconnected concepts have become of much importance in the urbanism era. No doubt, it is one of the most important goals of every human society to enhance a citizen’s quality of life and to increase their satisfaction with life. However, there are many signs which demonstrate the low level of life satisfaction of Iranian citizens especially among the youth. Thus, considering the temporal concept of life satisfaction, this research aims to make a futures study in this field. Therefore, using a mixed model and employing research methods from futures studies, life satisfaction among the students of the University of Tehran were measured and their views on this subject investigated. Both quantitative and qualitative data were analysed together in order to test the hypotheses and to address the research questions on the youth discontentment with quality of life. Findings showed that the level of life satisfaction among students is relatively low and their image of the future is not positive and not optimistic. These views were elicited and discussed in the social, economic, political, environmental and technological perspectives. Keywords:  futures studies, quality of life, satisfaction with life, youth

FUNDAMENTAL AND APPLIED SCIENTIFIC RESEARCH: сб.науч.тр./ OEAPS Inc.; редкол.: Флора Бертран (отв.ред.) [и др.]. - Берлин, Германия : OEAPS Inc., 2018. - 58 С.

2018 ◽  
Author(s):  
Мария Григорьевна Алпатова ◽  
Мария Игоревна Щеглова ◽  
Elmira Kalybaevna Adil’bekova ◽  
Nuradin Alibaev ◽  
Arunas Svitojus
Keyword(s):  
Service Sector ◽  
Applied Research ◽  
Point Of View ◽  
Scientific Quality ◽  
Final Decision ◽  
Main Criterion ◽  
The Public ◽  
Peer Reviewers ◽  
Verification Process

The conference is a major international forum for analyzing and discussing trends and approaches in research in the field of basic science and applied research. We provide a platform for discussions on innovative, theoretical and empirical research. The form of the conference: in absentia, without specifying the form in the collection of articles. Working languages: Russian, English Doctors and candidates of science, scientists, specialists of various profiles and directions, applicants for academic degrees, teachers, graduate students, undergraduates, students are invited to participate in the conference. There is one blind verification process in the journal. All articles will be initially evaluated by the editor for compliance with the journal. Manuscripts that are considered appropriate are then usually sent to at least two independent peer reviewers to assess the scientific quality of the article. The editor is responsible for the final decision on whether to accept or reject the article. The editor's decision is final. The main criterion used in assessing the manuscript submitted to the journal is: uniqueness or innovation in the work from the point of view of the methodology being developed and / or its application to a problem of particular importance in the public sector or service sector and / or the setting in which the efforts, for example, in the developing region of the world. That is, the very model / methodology, application and context of problems, at least one of them must be unique and important. Additional criteria considered in the consideration of the submitted document are its accuracy, organization / presentation (ie logical flow) and recording quality.

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