Basic Performance of Natural Fiber Bevel Gears Made From Only Bamboo Fibers Extracted With a Machining Center

Author(s):  
Tetsuya Kawabata ◽  
Toshiki Hirogaki ◽  
Eiichi Aoyama ◽  
Masao Nakagawa ◽  
Hiromichi Nobe

Abstract Metal gears can transmit large torque. The disadvantages associated with metal gears are the noise produced and necessity of lubricants. Plastic gears are advantageous because they are lightweight and can be used without lubricants. However, plastic gears have relatively low strengths and damaging environmental effects. We propose the development of a new type of gear that overcomes the disadvantages associated with metal and plastic gears whilst maintaining their advantages. To address environmental issues within manufacturing, it is particularly important to utilize sustainable and reproducible natural materials. Therefore, we devised a method for extracting high-quality and high-precision bamboo fibers using a machining center. Bamboo bevel gears, which are complex-shaped mechanical elements, were manufactured using the hot-pressing method. This paper outlines the performance and characteristics of the molded bamboo bevel gears. We investigated the degree of burning and strength of the bamboo fiber gears at various cutting and forming conditions. The results demonstrated that the degree of burning (black color) did not affect the gear strength, and the gear strength was at a maximum when the fiber length was 50% of the module size.

2020 ◽  
Vol 14 (2) ◽  
pp. 280-293
Author(s):  
Tetsuya Kawabata ◽  
Toshiki Hirogaki ◽  
Eiichi Aoyama ◽  
Hiromichi Nobe ◽  
◽  
...  

Plastic gears are light and can be used without any lubricant, but they have low strength and an adverse effect on the environment. Therefore, a new gear that maintains these advantages while mitigating the disadvantages has been proposed. The development of sustainable and reproducible natural materials is desired to address these environmental problems. Therefore, in this study, a method was devised to extract high-quality and precise bamboo fibers using a machining center. Then, the hot press method was used to produce a novel spur gear made from only bamboo fibers, which is a green and organic machine element with a complicated shape. The present paper describes the characteristics of the proposed bamboo fiber gears, considering experimental results, including the hot press molding conditions, and the influence of fiber length on tooth bending strength, root strain, and vibration due to meshing teeth.


2021 ◽  
Author(s):  
Kawabata Tetsuya ◽  
Toshiki Hirogaki ◽  
Eiichi Aoyama ◽  
Nakagawa Masao ◽  
Hiromichi Nobe

Author(s):  
Takayuki Yanagawa ◽  
Toshiki Hirogaki ◽  
Eiichi Aoyama ◽  
Syota Matsui ◽  
Hiromichi Nobe

The advantages of a plastic gear are that it is light and can be used without any lubricant, and its disadvantages are that its strength is low and it has large environmental impact. Therefore, the development of a new gear that maintains the advantages while negating the disadvantages has been proposed. The development of sustainable and reproducible natural materials is particularly desired to address environmental problems. Therefore, in this study, a method was devised to extract high quality and highly precise bamboo fibers using a machining center. Then, the hot press method was used to produce a spur gear, which is a machine element with a complicated shape. The present paper describes the characteristics of the bamboo fiber gears investigated through experiments. The results of tooth root strain measurement showed the relationship between rotation speed and tooth root strain. In addition, we calculated the theoretical value of tooth root strain and compared it with the experimental value. The experimental value was lower than the calculated value. The results of acceleration measurement showed that that tooth root strain is associated with acceleration.


2018 ◽  
Vol 2018.12 (0) ◽  
pp. D01
Author(s):  
Takayuki Yanagawa ◽  
Toshiki Hirogaki ◽  
Eiichi Aoyama ◽  
Shota Matsui ◽  
Keiji Ogawa ◽  
...  

2014 ◽  
Vol 80 (818) ◽  
pp. DSM0309-DSM0309
Author(s):  
Toshiki HIROGAKI ◽  
Eiichi AOYAMA ◽  
Keiji OGAWA ◽  
Showgo NISHIDA ◽  
Akihiro OISHI ◽  
...  

2018 ◽  
Vol 939 ◽  
pp. 63-72
Author(s):  
Xi Ning Jiang ◽  
Yue Hai Sun ◽  
Xiao Hu Xie

A new type of machining method called half-spread-out helix modified roll is used to carry out numerical control machining and simulation of spiral bevel gears in this paper. The transformation from traditional machine tool adjustment parameters into processing input parameters of five-axis CNC machining center was realized. The simulated gear model of this machining method is obtained, and the coordinates of its tooth surface points are compared with points coordinates of theoretical tooth surface which are generated according to the traditional machining method. From the comparison, the correctness of this numerical control machining model is verified.


2010 ◽  
Vol 447-448 ◽  
pp. 760-764 ◽  
Author(s):  
Keiji Ogawa ◽  
Toshiki Hirogaki ◽  
Eiichi Aoyama ◽  
Mitsuaki Taniguchi ◽  
Sachiko Ogawa

Bamboo grows faster than other renewable natural materials. Bamboo fiber, in particular, has attracted attention as an environmentally superior material. Therefore, we proposed a sustainable manufacturing system using bamboo. An extraction method of bamboo fibers end-milled using a machining center with in-situ measurement is proposed. Bamboo fibers with high precision shape are efficiently acquired. In the present report, we propose the fabrication of binder-free composite by a hot press forming method that only uses bamboo fibers extracted by a machining center. We experimentally demonstrated various hot press forming conditions and achieved proper forming conditions to optimize the forming process. We also made various three-dimensional shapes considering the practical applications of the formed binder-free bamboo fiber moldings.


2014 ◽  
Vol 621 ◽  
pp. 570-575
Author(s):  
Su Zhen Wu ◽  
Jing Wang ◽  
Xue Liang Sui

Normal circular-arc spiral bevel gear is a new type gear based on Bertrand conjugation principle. Normal circular-arc bevel gear selects directrix on the basis of paying attention to machining planning process. When the directrix serves as loxodrome, the formed tooth profile surface not only has fine transmissibility like general arc bevel gear, but also is convenient to machining. Starting with differential geometry, the geometry nature and inner relationship of Bertrand conjugation surface are studied. Then the normal circular-arc surface id put forward which is a typical Bertrand surface; the conjugation theory of loxodrome normal circular-arc bevel gears is studied. The characters of loxodrome line are analyzed. The tooth profile of loxodrome normal circular-arc bevel gears, the primary condition the directrix line must be satisfied, the relative curvature of the conjugating surfaces, the relations between non-interventional condition and curvature axle of the directrix line is provided; the NC machining theory of normal circular-arc bevel gears is studied, including the designing and manufacture of the tool, the movement of the machine, the adjustment of the tool under the condition of tangency and non-interventional condition and so on.


RSC Advances ◽  
2016 ◽  
Vol 6 (83) ◽  
pp. 80002-80010 ◽  
Author(s):  
Chunlei Wang ◽  
Min Wang ◽  
Yan Zhang ◽  
Jinsheng Zhao ◽  
Chonggang Fu

A new type of electrochromic donor–acceptor type copolymer was obtained by the electrodeposition method. The P(1-co-2) film exhibited a deep black color in the neutral state and a transmissive light gray color in the oxidized state.


2010 ◽  
Vol 123-125 ◽  
pp. 1163-1166 ◽  
Author(s):  
Hitoshi Takagi

This paper deals with the characterization of high strength and functional natural fiber reinforced composite materials which are fabricated using starch-based biodegradable resin and Manila hemp fiber. Hemp fiber reinforced cross-ply composites were prepared by a conventional hot-pressing method. Their mechanical characterization was carried out by evaluating tensile strength as a function of fiber content. It can be seen that the tensile strength of the cross-ply composites was saturated over 50 wt% due to the interaction between warp and weft during the hot-pressing. However in the case of flexible weft; such as cotton thread or resin fiber, the tensile strength of the cross-ply composites almost linearly increased with increasing fiber content. The biodegradation behavior of the hemp fiber reinforced unidirectional composites was also examined by burying them into compost media. The changes in surface morphology of the specimen and in specimen weight loss were monitored for 30 days. It is apparent that the natural fiber reinforced composites showed an enhanced biodegradation speed. This enhanced biodegradation behavior seems to be derived from increased apparent surface area of the composite specimen due to the preferential biodegradation at interface between hemp fiber and biodegradable resin as well as the preferential water transportation through internal cavity in hemp fiber.


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