Analytical Design of Helically Coiled Heat Exchangers Used for Transient Heat Transfer Applications

Author(s):  
Mohammad Reza Salimpour ◽  
Farid Bahiraee ◽  
Soheil Akbari

In the present study, a special application of a helical heat exchanger, i.e. its usage in the cooling process of a reservoir’s hot fluid at a specified finite time was considered. An analytical approach was developed to anticipate the required heat transfer area of the heat exchanger. Also, the effects of the various flow and geometry parameters of the heat exchanger like the mass and initial and target temperatures of the reservoir fluid, mass flow rate and inlet temperature of the tube-side fluid, the diameter, curvature and pitch of the coiled tube, etc, and also the finite time allocated to heat transfer were investigated. Next, the effects of different parameters upon the required length were examined in appropriate curves. It was generally observed that transition from laminar to turbulent regime, enhanced heat transfer coefficient and consequently, reduced the required length of the heat exchanger.

Energies ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1762 ◽  
Author(s):  
Zhe Wang ◽  
Fenghui Han ◽  
Yulong Ji ◽  
Wenhua Li

A marine seawater source heat pump is based on the relatively stable temperature of seawater, and uses it as the system’s cold and heat source to provide the ship with the necessary cold and heat energy. This technology is one of the important solutions to reduce ship energy consumption. Therefore, in this paper, the heat exchanger in the CO2 heat pump system with graphene nano-fluid refrigerant is experimentally studied, and the influence of related factors on its heat transfer enhancement performance is analyzed. First, the paper describes the transformation of the heat pump system experimental bench, the preparation of six different mass concentrations (0~1 wt.%) of graphene nanofluid and its thermophysical properties. Secondly, this paper defines graphene nanofluids as beneficiary fluids, the heat exchanger gains cold fluid heat exergy increase, and the consumption of hot fluid heat is heat exergy decrease. Based on the heat transfer efficiency and exergy efficiency of the heat exchanger, an exergy transfer model was established for a seawater source of tube heat exchanger. Finally, the article carried out a test of enhanced heat transfer of heat exchangers with different concentrations of graphene nanofluid refrigerants under simulated seawater constant temperature conditions and analyzed the test results using energy and an exergy transfer model. The results show that the enhanced heat transfer effect brought by the low concentration (0~0.1 wt.%) of graphene nanofluid is greater than the effect of its viscosity on the performance and has a good exergy transfer effectiveness. When the concentration of graphene nanofluid is too high, the resistance caused by the increase in viscosity will exceed the enhanced heat transfer gain brought by the nanofluid, which results in a significant decrease in the exergy transfer effectiveness.


2017 ◽  
Vol 71 (5) ◽  
pp. 439-449
Author(s):  
Nikola Zlatkovic ◽  
Divna Majstorovic ◽  
Mirjana Kijevcanin ◽  
Emila Zivkovic

Plate heat exchanger is a type of heat exchanger that uses corrugated metal plates to transfer heat between two fluids. The plate corrugations are designed to achieve turbulence across the entire heat transfer area thus producing the highest possible heat transfer coefficients while allowing close temperature approaches. Subsequently, this leads to a smaller heat transfer area, smaller units and in some cases, fewer heat exchangers. In this work, an application for thermal and hydraulic computations of plate heat exchangers had been developed using Sharp Develop, an open source programming platform. During the development process, several literature methods and correlations for calculation of heat transfer coefficient and pressure drop in a plate heat exchanger have been tested and the selected four methods: Martin, VDI, Kumar and Coulson and Richardson have been incorporated into the software. The structure of the software is visually presented through several windows: a window for inserting input data, windows for showing the results of computation by each of the methods, a window for showing comparative analysis of the most important computation results obtained by all of the used methods and a help window for demonstrating the working principle of plate heat exchanger.


Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2737
Author(s):  
Francesca Ceglia ◽  
Adriano Macaluso ◽  
Elisa Marrasso ◽  
Maurizio Sasso ◽  
Laura Vanoli

Improvements in using geothermal sources can be attained through the installation of power plants taking advantage of low and medium enthalpy available in poorly exploited geothermal sites. Geothermal fluids at medium and low temperature could be considered to feed binary cycle power plants using organic fluids for electricity “production” or in cogeneration configuration. The improvement in the use of geothermal aquifers at low-medium enthalpy in small deep sites favours the reduction of drilling well costs, and in addition, it allows the exploitation of local resources in the energy districts. The heat exchanger evaporator enables the thermal heat exchange between the working fluid (which is commonly an organic fluid for an Organic Rankine Cycle) and the geothermal fluid (supplied by the aquifer). Thus, it has to be realised taking into account the thermodynamic proprieties and chemical composition of the geothermal field. The geothermal fluid is typically very aggressive, and it leads to the corrosion of steel traditionally used in the heat exchangers. This paper analyses the possibility of using plastic material in the constructions of the evaporator installed in an Organic Rankine Cycle plant in order to overcome the problems of corrosion and the increase of heat exchanger thermal resistance due to the fouling effect. A comparison among heat exchangers made of commonly used materials, such as carbon, steel, and titanium, with alternative polymeric materials has been carried out. This analysis has been built in a mathematical approach using the correlation referred to in the literature about heat transfer in single-phase and two-phase fluids in a tube and/or in the shell side. The outcomes provide the heat transfer area for the shell and tube heat exchanger with a fixed thermal power size. The results have demonstrated that the plastic evaporator shows an increase of 47.0% of the heat transfer area but an economic installation cost saving of 48.0% over the titanium evaporator.


Author(s):  
Zhe Tian ◽  
Ali Abdollahi ◽  
Mahmoud Shariati ◽  
Atefeh Amindoust ◽  
Hossein Arasteh ◽  
...  

Purpose This paper aims to study the fluid flow and heat transfer through a spiral double-pipe heat exchanger. Nowadays using spiral double-pipe heat exchangers has become popular in different industrial segments due to its complex and spiral structure, which causes an enhancement in heat transfer. Design/methodology/approach In these heat exchangers, by converting the fluid motion to the secondary motion, the heat transfer coefficient is greater than that of the straight double-pipe heat exchangers and cause increased heat transfer between fluids. Findings The present study, by using the Fluent software and nanofluid heat transfer simulation in a spiral double-tube heat exchanger, investigates the effects of operating parameters including fluid inlet velocity, volume fraction of nanoparticles, type of nanoparticles and fluid inlet temperature on heat transfer efficiency. Originality/value After presenting the results derived from the fluid numerical simulation and finding the optimal performance conditions using a genetic algorithm, it was found that water–Al2O3 and water–SiO2 nanofluids are the best choices for the Reynolds numbers ranging from 10,551 to 17,220 and 17,220 to 31,910, respectively.


2017 ◽  
Vol 67 (2) ◽  
pp. 13-24
Author(s):  
Štefan Gužela ◽  
František Dzianik ◽  
Martin Juriga ◽  
Juraj Kabát

AbstractNowadays, the operating nuclear reactors are able to utilise only 1 % of mined out uranium. An effective exploitation of uranium, even 60 %, is possible to achieve in so-called fast reactors. These reactors commercial operation is expected after the year 2035. Several design configurations of these reactors exist. Fast reactors rank among the so-called Generation IV reactors. Helium-cooled reactor, as a gas-cooled fast reactor, is one of them. Exchangers used to a heat transfer from a reactor active zone (i.e. heat exchangers) are an important part of fast reactors. This paper deals with the design calculation of U-tube heat exchanger (precisely 1-2 shell and tube heat exchanger with U-tubes): water – helium.


1987 ◽  
Vol 109 (2) ◽  
pp. 287-294 ◽  
Author(s):  
S. M. Zubair ◽  
P. V. Kadaba ◽  
R. B. Evans

This paper presents a closed-form analytical method for the second-law-based thermoeconomic optimization of two-phase heat exchangers used as condensers or evaporators. The concept of “internal economy” as a means of estimating the economic value of entropy generated (due to finite temperature difference heat transfer and pressure drops) has been proposed, thus permitting the engineer to trade the cost of entropy generation in the heat exchanger against its capital expenditure. Results are presented in terms of the optimum heat exchanger area as a function of the exit/inlet temperature ratio of the coolant, unit cost of energy dissipated, and the optimum overall heat transfer coefficient. The total heat transfer resistance represented by (1/U = C1 + C2 Re−n) in the present analysis is patterned after Wilson (1915) which accommodates the complexities associated with the determination of the two-phase heat transfer coefficient and the buildup of surface scaling resistances. The analysis of a water-cooled condenser and an air-cooled evaporator is presented with supporting numerical examples which are based on the thermoeconomic optimization procedure of this paper.


Author(s):  
G. N. Xie ◽  
Q. Y. Chen ◽  
M. Zeng ◽  
Q. W. Wang

Compact heat exchangers such as tube-fin types and plate-fin types are widely used for gas-liquid or gas-gas applications. Some examples are air-coolers, fan coils, regenerators and recuperators in micro-turbines. In this study, thermal design of fin-and-tube (tube-fin) heat exchanger performance with fins being employed outside and inside tubes was presented, with which designed plate-fin heat exchanger was compared. These designs were performed under identical mass flow rate, inlet temperature and operating pressure on each side for recuperator in 100kW microturbine as well as specified allowable fractions of total pressure drop by means of Log-Mean Temperature Difference (LMTD) method. Heat transfer areas, volumes and weights of designed heat exchangers were evaluated. It is shown that, under identical heat duty, fin-and-tube heat exchanger requires 1.8 times larger heat transfer area outside tubes and volume, 0.6 times smaller heat transfer area inside tubes than plate-fin heat exchanger. Under identical total pressure drop, fin-and-tube heat exchanger requires about 5 times larger volume and heat transfer area in gas-side, 1.6 times larger heat transfer area in air-side than plate-fin heat exchanger. Total weight of fin-and-tube heat exchanger is about 2.7 times higher than plate-fin heat exchanger, however, the heat transfer rate of fin-and-tube heat exchanger is about 1.4 times larger than that of plate-fin heat exchanger. It is indicated that, both-sides finned tube heat exchanger may be used in engineering application where the total pressure drop is severe to a small fraction and the operating pressure is high, and may be adopted for recuperator in microturbine.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Yifei Wu ◽  
Wei Jia

AbstractPrecooled engine is a highly expected solution to achieve supersonic transport. As the crucial component, heat exchangers protect other components from ultrahigh temperature. In traditional design methods, the nominal result is multiplied by a safety factor, whose selection entirely depends on experience, ensuring sufficient working margin to cope with fluctuation of parameters. For aero-engine, heat exchangers must work reliably with minimum weight. An advanced method of thermal optimization design with parameters’ fluctuation is proposed and proved to be effective by experimental verification. The heat transfer area can be quantitatively linked with the design confidence level, considering the coupling effect of various parameters’ fluctuation. The probability density distribution of heat transfer area has the characteristic of positive skewness distribution. With the increase of design confidence, the required heat transfer area is growing faster and faster. After optimization, the design of heat exchanger meets the requirements and the weight is effectively controlled.


2020 ◽  
Vol 60 (2) ◽  
pp. 122-126 ◽  
Author(s):  
Tereza Kůdelová ◽  
Tereza Kroulíková ◽  
Ilya Astrouski ◽  
Miroslav Raudenský

Polymeric hollow fibre heat exchangers are the new alternative to common metal heat exchangers. These heat exchangers provide advantages, such as low weight, corrosion resistance, easy shaping and machining. Moreover, they consume less energy during their production. Therefore, they are environmentally friendly. The paper deals with shell & tube heat exchangers, which consist of hundreds of polymeric hollow fibres. The structure of the heat transfer surfaces has a significant influence on the effectivity of the use of the heat transfer area that is formed by the polymeric hollow fibres. The study gives a comparison of heat exchangers with an identical outer volume. The difference between them is in the structure of the heat transfer insert. One of the presented heat exchangers has fibres that are in-line and the second heat exchanger has staggered fibres. The study also pays attention to the difference in differential pressures caused by the difference in the structure of the heat transfer surfaces.


2008 ◽  
Author(s):  
Nasser Ghorbani Mianroudi ◽  
Hessam Taherian ◽  
Mofid Gorji-Bandpy

A design problem of a mixed convection heat exchanger can not be treated totally similar to the case of the regular heat exchangers due to extra unknown parameters. In this paper procedures for designing mixed convection shell-and-coil heat exchangers are proposed for both rating and sizing problems. Flowcharts of the procedures are presented and a number of examples of problems have been tested. The proposed procedures show reasonable accuracy (max. error of 11.57%) in determining the required heat transfer area and also in predicting the thermal performance of a heat exchanger with known geometry (max. error of 7.87%).


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