Numerical and Experimental Study of the Evaporation and Solid Layer Formation of a Bi-Component Droplet Under Various Drying Conditions

Author(s):  
Holger Grosshans ◽  
Matthias Griesing ◽  
Srikanth R. Gopireddy ◽  
Werner Pauer ◽  
Hans-Ulrich Moritz ◽  
...  

This paper presents a combined experimental and numerical study of the evaporation and solid layer formation of a single bi-component mannitol-water droplet in air. For spherically symmetric droplets, the problem is described mathematically by the unsteady, one-dimensional conservation equations of mass and energy. The effect of the formation of a solid layer at the droplet surface on the droplet evaporation and thermal diffusion rate is included in the present approach. The simulations are validated by comparison with experiments using acoustically levitated droplets. The study includes initial droplet diameters varying from 350 to 450 μm, gas temperatures ranging from 80 to 120 °C, and the initial mannitol mass fraction inside the droplet varies from 0.05 to 0.15. The numerical results are analyzed to identify the occurrence of solid layer formation, and the temporal evolutions of both the droplet size and mass are presented. A parameter study of the initial gas temperature, the initial droplet size, and the initial mannitol mass fraction inside the droplet on droplet evaporation and solid layer formation is presented. The present model accurately captures the initial stages of droplet drying under all conditions investigated.

Author(s):  
Giandomenico Lupo ◽  
Christophe Duwig

The present effort focuses on detailed numerical modelling of the evaporation of an ethanol-water droplet. The model intends to capture all relevant details of the process: it includes species and heat transport in the liquid and gas phases, and detailed thermo-physical and transport properties, varying with both temperature and composition. Special attention is reserved to the composition range near and below the ethanol/water azeotrope point at ambient pressure. For this case, a significant fraction of the droplet lifetime exhibits evaporation dynamics similar to those of a pure droplet. The results are analysed and model simplifications are examined. In particular, the assumptions of constant liquid properties, homogeneous liquid phase composition and no differential volatility may not be valid depending on the initial droplet temperature.


Author(s):  
Giandomenico Lupo ◽  
Christophe Duwig

The present effort focuses on detailed numerical modeling of the evaporation of an ethanol–water droplet. The model intends to capture all relevant details of the process: it includes species and heat transport in the liquid and gas phases, and detailed thermophysical and transport properties, varying with both temperature and composition. Special attention is reserved to the composition range near and below the ethanol/water azeotrope point at ambient pressure. For this case, a significant fraction of the droplet lifetime exhibits evaporation dynamics similar to those of a pure droplet. The results are analyzed, and model simplifications are examined. In particular, the assumptions of constant liquid properties, homogeneous liquid phase composition and no differential volatility may not be valid depending on the initial droplet temperature.


Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1233
Author(s):  
Umair Jamil Ur Rahman ◽  
Artur Krzysztof Pozarlik ◽  
Thomas Tourneur ◽  
Axel de Broqueville ◽  
Juray De Wilde ◽  
...  

In this paper, an intensified spray-drying process in a novel Radial Multizone Dryer (RMD) is analyzed by means of CFD. A three-dimensional Eulerian–Lagrangian multiphase model is applied to investigate the effect of solids outlet location, relative hot/cold airflow ratio, and droplet size on heat and mass transfer characteristics, G-acceleration, residence time, and separation efficiency of the product. The results indicate that the temperature pattern in the dryer is dependent on the solids outlet location. A stable, symmetric spray behavior with maximum evaporation in the hot zone is observed when the solids outlet is placed at the periphery of the vortex chamber. The maximum product separation efficiency (85 wt %) is obtained by applying high G-acceleration (at relative hot/cold ratio of 0.75) and narrow droplet size distribution (45–70 µm). The separation of different sized particles with distinct drying times is also observed. Smaller particles (<32 µm) leave the reactor via the gas outlet, while the majority of big particles leave it via the solids outlet, thus depicting in situ particle separation. The results revealed the feasibility and benefits of a multizone drying operation and that the RMD can be an attractive solution for spray drying technology.


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4596
Author(s):  
Piotr Bogusław Jasiński

The presented paper, which is the first of two parts, shows the results of numerical investigations of a heat exchanger channel in the form of a cylindrical tube with a thin insert. The insert, placed concentrically in the pipe, uses the phenomenon of thermal radiation absorption to intensify the heat transfer between the pipe wall and the gas. Eight geometric configurations of the insert size were numerically investigated using CFD software, varying its diameter from 20% to 90% of the pipe diameter and obtaining the thermal-flow characteristics for each case. The tests were conducted for a range of numbers Re = 5000–100,000 and a constant temperature difference between the channel wall and the average gas temperature of ∆T = 100 °C. The results show that the highest increase in the Nu number was observed for the inserts with diameters of 0.3 and 0.4 of the channel diameter, while the highest flow resistance was noted for the inserts with diameters of 0.6–0.7 of the channel diameter. The f/fs(Re) and Nu/Nus(Re) ratios are shown on graphs indicating how much the flow resistance and heat transfer increased compared to the pipe without an insert. Two methods of calculating the Nu number are also presented and analysed. In the first one, the average fluid temperature of the entire pipe volume was used to calculate the Nu number, and in the second, only the average fluid temperature of the annular portion formed by the insert was used. The second one gives much larger Nu/Nus ratio values, reaching up to 8–9 for small Re numbers.


Author(s):  
J. Stengele ◽  
H.-J. Bauer ◽  
S. Wittig

The understanding of multicomponent droplet evaporation in a high pressure and high temperature gas is of great importance for the design of modern gas turbine combustors, since the different volatilities of the droplet components affect strongly the vapor concentration and, therefore, the ignition and combustion process in the gas phase. Plenty of experimental and numerical research is already done to understand the droplet evaporation process. Until now, most numerical studies were carried out for single component droplets, but there is still lack of knowledge concerning evaporation of multicomponent droplets under supercritical pressures. In the study presented, the Diffusion Limit Model is applied to predict bicomponent droplet vaporization. The calculations are carried out for a stagnant droplet consisting of heptane and dodecane evaporating in a stagnant high pressure and high temperature nitrogen environment. Different temperature and pressure levels are analyzed in order to characterize their influence on the vaporization behavior. The model employed is fully transient in the liquid and the gas phase. It accounts for real gas effects, ambient gas solubility in the liquid phase, high pressure phase equilibrium and variable properties in the droplet and surrounding gas. It is found that for high gas temperatures (T = 2000 K) the evaporation time of the bicomponent droplet decreases with higher pressures, whereas for moderate gas temperatures (T = 800 K) the lifetime of the droplet first increases and then decreases when elevating the pressure. This is comparable to numerical results conducted with single component droplets. Generally, the droplet temperature increases with higher pressures reaching finally the critical mixture temperature of the fuel components. The numerical study shows also that the same tendencies of vapor concentration at the droplet surface and vapor mass flow are observed for different pressures. Additionally, there is almost no influence of the ambient pressure on fuel composition inside the droplet during the evaporation process.


2013 ◽  
Vol 13 (4) ◽  
pp. 1733-1749 ◽  
Author(s):  
G. de Boer ◽  
T. Hashino ◽  
G. J. Tripoli ◽  
E. W. Eloranta

Abstract. Numerical simulations were carried out in a high-resolution two-dimensional framework to increase our understanding of aerosol indirect effects in mixed-phase stratiform clouds. Aerosol characteristics explored include insoluble particle type, soluble mass fraction, influence of aerosol-induced freezing point depression and influence of aerosol number concentration. Simulations were analyzed with a focus on the processes related to liquid phase microphysics, and ice formation was limited to droplet freezing. Of the aerosol properties investigated, aerosol insoluble mass type and its associated freezing efficiency was found to be most relevant to cloud lifetime. Secondary effects from aerosol soluble mass fraction and number concentration also alter cloud characteristics and lifetime. These alterations occur via various mechanisms, including changes to the amount of nucleated ice, influence on liquid phase precipitation and ice riming rates, and changes to liquid droplet nucleation and growth rates. Alteration of the aerosol properties in simulations with identical initial and boundary conditions results in large variability in simulated cloud thickness and lifetime, ranging from rapid and complete glaciation of liquid to the production of long-lived, thick stratiform mixed-phase cloud.


1996 ◽  
Vol 3 (1) ◽  
pp. 1-10 ◽  
Author(s):  
Sandor Stephen Mester ◽  
Haym Benaroya

Extensive work has been done on the vibration characteristics of perfectly periodic structures. Disorder in the periodic pattern has been found to lead to localization in one-dimensional periodic structures. It is important to understand localization because it causes energy to be concentrated near the disorder and may cause an overestimation of structural damping. A numerical study is conducted to obtain a better understanding of localization. It is found that any mode, even the first, can localize due to the presence of small imperfections.


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