Computational Analysis of Pitch-Width Effects on the Secondary Flows of Turbine Blades

2002 ◽  
Author(s):  
C. Xu ◽  
R. S. Amano ◽  
B. Marini
Keyword(s):  
Secondary Flow ◽  
Turbine Blade ◽  
Compressible Flows ◽  
Turbine Blades ◽  
Time Derivative ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Width Ratio ◽  
Blade Row ◽  
Flow Effects

A three-dimensional computational code was developed for solving time-averaged flows within a turbine blade row using a novel time-marching method. A concept of incorporating dissipation terms into the time derivative terms was proposed to allow the code to have the capability of handling both incompressible and compressible flows. The code was validated by comparing the computational results with experiments in a turbine stator blade passage. The code was further used to investigate the influence of secondary flow in a turbine blade row due to different pitch-width ratios. Detailed secondary flows as well as loss profiles in different sizes of root pitch-width ratio are presented and discussed. The results of this study provide useful information for evaluation of the secondary flow effects due to the pitch-width ratio influence for the future new turbine blade designs.

Computational Analysis of Pitch-Width Effects on the Losses of Turbine Blades

2001 ◽  
Author(s):  
C. Xu ◽  
R. S. Amano
Keyword(s):  
Secondary Flow ◽  
Compressible Flows ◽  
Turbine Blades ◽  
Time Derivative ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Width Ratio ◽  
Computational Code ◽  
Time Marching ◽  
Flow Effects

Abstract A three-dimensional computational code was developed for solving a time-averaged flow within a turbine blade-to-blade region using a novel time-marching method. A new concept of incorporating dissipation terms into the time derivative terms was proposed to allow the code to have the capability of handling both incompressible and compressible flows. The computational code was validated through comparisons with experiments in a turbine stator and was used to investigate the influence of secondary flow depending on different pitch-width ratios of the turbine blades. Detailed secondary flows as well as loss profiles in different sizes of root pitch-width ratio were presented. The results of this study provide useful information for evaluation of the secondary flow effects due to pitch-width ratio influence for the future turbine designs.

A Geometry Generation Framework for Contoured Endwalls

2019 ◽  
Author(s):  
L. E. Wood ◽  
R. R. Jones ◽  
O. J. Pountney ◽  
J. A. Scobie ◽  
D. A. S. Rees ◽  
...  
Keyword(s):  
Secondary Flow ◽  
Three Dimensional ◽  
Aerodynamic Loss ◽  
Construction Methods ◽  
Novel Approach ◽  
Wide Range ◽  
Blade Row ◽  
Flow Features ◽  
Flow Effects ◽  
Geometric Variation

Abstract The mainstream, or primary, flow in a gas turbine annulus is characteristically two-dimensional over the mid-span region of the blading, where the radial flow is almost negligible. Contrastingly, the flow in the endwall and tip regions of the blading is highly three-dimensional, characterised by boundary layer effects, secondary flow features and interaction with cooling flows. Engine designers employ geometric contouring of the endwall region in order to reduce secondary flow effects and subsequently minimise their contribution to aerodynamic loss. Such is the geometric variation of vane and blade profiles — which has become a proprietary art form — the specification of an effective endwall geometry is equally unique to each blade-row. Endwall design methods, which are often directly coupled to aerodynamic optimisers, are widely developed to assist with the generation of contoured surfaces. Most of these construction methods are limited to the blade-row under investigation, while few demonstrate the controllability required to offer a universal platform for endwall design. This paper presents a Geometry Generation Framework (GGF) for the generation of contoured endwalls. The framework employs an adaptable meshing strategy, capable of being applied to any vane or blade, and a versatile function-based approach to defining the endwall shape. The flexibility of this novel approach is demonstrated by recreating a selection of endwalls from the literature, which were selected for their wide-range of contouring approaches.

scholarly journals Experimental Study of a 3D Wake Decay and Secondary Flows Behind a Rotor Blade Row of a Low Speed Compressor Stage

1996 ◽  
Author(s):  
A. S. Witkowski ◽  
T. J. Chmielniak ◽  
M. D. Strozik
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Secondary Flow ◽  
Rotor Blade ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Compressor Stage ◽  
Blade Row

Detailed measurements have been performed in a low pressure axial flow compressor stage to investigate the structure of the secondary flow field and the three-dimensional wake decay at different axial locations before and behind the rotor. The three dimensional flow field upstream and downstream of the rotor and on the centerline of the stator blade passage have been sampled periodically using a straight and a 90 degree triple-split fiber probe. Radial measurements at 39 radial stations were carried out at chosen axial positions in order to get the span-wise characteristics of the unsteady flow. Taking the experimental values of the unsteady flow velocities and turbulence properties, the effects of the rotor blade wake decay and secondary flow on the blade row spacing and stator passage flow at different operating conditions are discussed. For the normal operating point, the component of radial turbulent intensities in the leakage-flow mixing region is found to be much higher than the corresponding axial and tangential components. But for a higher value of the flow coefficient the relations are different.The results of the experiments show that triple-split fiber probes, straight and 90 degree measurements, combined with the ensemble average technique are a very useful method for the analysis of rotor flow in turbomachinery. Tip clearance vortex, secondary flow near the hub and radial flow in the wake, turbulent intensity and Reynolds stresses and also the decay of the rotor wakes can be obtained by this method.

A Geometry Generation Framework for Contoured Endwalls

2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Liam E. Wood ◽  
Robin R. Jones ◽  
Oliver J. Pountney ◽  
James A. Scobie ◽  
D. Andrew S. Rees ◽  
...  
Keyword(s):  
Secondary Flow ◽  
Three Dimensional ◽  
Aerodynamic Loss ◽  
Construction Methods ◽  
Novel Approach ◽  
Wide Range ◽  
Blade Row ◽  
Flow Features ◽  
Flow Effects ◽  
Geometric Variation

Abstract The mainstream, or primary, flow in a gas turbine annulus is characteristically two-dimensional over the midspan region of the blading, where the radial flow is almost negligible. Contrastingly, the flow in the endwall and tip regions of the blading is highly three-dimensional (3D), characterized by boundary layer effects, secondary flow features, and interaction with cooling flows. Engine designers employ geometric contouring of the endwall region in order to reduce secondary flow effects and subsequently minimize their contribution to aerodynamic loss. Such is the geometric variation of vane and blade profiles—which has become a proprietary art form—the specification of an effective endwall geometry is equally unique to each blade row. Endwall design methods, which are often directly coupled to aerodynamic optimizers, are widely developed to assist with the generation of contoured surfaces. Most of these construction methods are limited to the blade row under investigation, while few demonstrate the controllability required to offer a universal platform for endwall design. This paper presents a geometry generation framework (GGF) for the generation of contoured endwalls. The framework employs an adaptable meshing strategy, capable of being applied to any vane or blade, and a versatile function-based approach to defining the endwall shape. The flexibility of this novel approach is demonstrated by recreating a selection of endwalls from the literature, which were selected for their wide range of contouring approaches.

scholarly journals Incidence Angle and Pitch-Chord Effects on Secondary Flows Downstream of a Turbine Cascade

1992 ◽  
Author(s):  
A. Perdichizzi ◽  
V. Dossena
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Incidence Angle ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Pressure Probe ◽  
Turbine Cascade ◽  
Oil Flow ◽  
Secondary Velocity ◽  
Secondary Flow Field

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 degrees, and for three pitch-chord ratios: s/c = 0.58,0.73,0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five hole probe in a plane located at 50% of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots show in detail how much the secondary flow field is modified both by incidence and cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch averaged loss and of the deviation angle, when incidence or pitch-chord ratio is varied.

End-Wall Film Cooling Through Fan-Shaped Holes With Different Area Ratios

2006 ◽  
Vol 129 (2) ◽  
pp. 212-220 ◽  
Author(s):  
Giovanna Barigozzi ◽  
Giuseppe Franchini ◽  
Antonio Perdichizzi
Keyword(s):  
Secondary Flow ◽  
Mass Flow ◽  
Film Cooling ◽  
Three Dimensional ◽  
Wide Band ◽  
Lateral Spreading ◽  
Area Ratio ◽  
Adiabatic Effectiveness ◽  
Flow Effects ◽  
End Wall

The present paper reports on the aerothermal performance of a nozzle vane cascade, with film-cooled end walls. The coolant is injected through four rows of cylindrical holes with conical expanded exits. Two end-wall geometries with different area ratios have been compared. Tests have been carried out at low speed (M=0.2), with coolant to mainstream mass flow ratio varied in the range 0.5–2.5%. Secondary flow assessment has been performed through three-dimensional (3D) aerodynamic measurements, by means of a miniaturized five-hole probe. Adiabatic effectiveness distributions have been determined by using the wide-band thermochromic liquid crystals technique. For both configurations and for all the blowing conditions, the coolant share among the four rows has been determined. The aerothermal performances of the cooled vane have been analyzed on the basis of secondary flow effects and laterally averaged effectiveness distributions; this analysis was carried out for different coolant mass flow ratios. It was found that the smaller area ratio provides better results in terms of 3D losses and secondary flow effects; the reason is that the higher momentum of the coolant flow is going to better reduce the secondary flow development. The increase of the fan-shaped hole area ratio gives rise to a better coolant lateral spreading, but appreciable improvements of the adiabatic effectiveness were detected only in some regions and for large injection rates.

scholarly journals The Design of an Improved Endwall Film-Cooling Configuration

1998 ◽  
Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Large Scale ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Aerodynamic Loss ◽  
Cooling Flow ◽  
High Static Pressure ◽  
Endwall Film Cooling ◽  
Aerodynamic Losses

The endwall film-cooling cooling configuration investigated by Friedrichs et al. (1996, 1997) had in principle sufficient cooling flow for the endwall, but in practice, the redistribution of this coolant by secondary flows left large endwall areas uncooled. This paper describes the attempt to improve upon this datum cooling configuration by redistributing the available coolant to provide a better coolant coverage on the endwall surface, whilst keeping the associated aerodynamic losses small. The design of the new, improved cooling configuration was based on the understanding of endwall film-cooling described by Friedrichs et al. (1996, 1997). Computational fluid dynamics were used to predict the basic flow and pressure field without coolant ejection. Using this as a basis, the above described understanding was used to place cooling holes so that they would provide the necessary cooling coverage at minimal aerodynamic penalty. The simple analytical modelling developed in Friedrichs et al. (1997) was then used to check that the coolant consumption and the increase in aerodynamic loss lay within the limits of the design goal. The improved cooling configuration was tested experimentally in a large scale, low speed linear cascade. An analysis of the results shows that the redesign of the cooling configuration has been successful in achieving an improved coolant coverage with lower aerodynamic losses, whilst using the same amount of coolant as in the datum cooling configuration. The improved cooling configuration has reconfirmed conclusions from Friedrichs et al. (1996, 1997); firstly, coolant ejection downstream of the three-dimensional separation lines on the endwall does not change the secondary flow structures; secondly, placement of holes in regions of high static pressure helps reduce the aerodynamic penalties of platform coolant ejection; finally, taking account of secondary flow can improve the design of endwall film-cooling configurations.

Design and Analysis of Wind Turbine Blades: Winglet, Tubercle, and Slotted

2013 ◽  
Author(s):  
Alka Gupta ◽  
Abdulrahman Alsultan ◽  
R. S. Amano ◽  
Sourabh Kumar ◽  
Andrew D. Welsh
Keyword(s):  
Power Generation ◽  
Wind Turbine ◽  
Turbine Blade ◽  
Alternative Energy ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Wind Turbine Blade ◽  
Wind Turbine Blades ◽  
Wind Speeds ◽  
Governing Factor

Energy is the heart of today’s civilization and the demand seems to be increasing with our growing population. Alternative energy solutions are the future of energy, whereas the fossil-based fuels are finite and deemed to become extinct. The design of the wind turbine blade is the main governing factor that affects power generation from the wind turbine. Different airfoils, angle of twist and blade dimensions are the parameters that control the efficiency of the wind turbine. This study is aimed at investigating the aerodynamic performance of the wind turbine blade. In the present paper, we discuss innovative blade designs using the NACA 4412 airfoil, comparing them with a straight swept blade. The wake region was measured in the lab with a straight blade. All the results with different designs of blades were compared for their performance. A complete three-dimensional computational analysis was carried out to compare the power generation in each case for different wind speeds. It was found from the numerical analysis that the slotted blade yielded the most power generation among the other blade designs.

Design Optimization of Profiled Endwall With Consideration of Cooling and Rim Seal Flow Effects

2016 ◽  
Author(s):  
Huimin Tang ◽  
Shuaiqiang Liu ◽  
Hualing Luo
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Secondary Flow ◽  
Three Dimensional ◽  
Great Influence ◽  
Optimization Procedure ◽  
Secondary Flows ◽  
High Pressure Turbine ◽  
Operation Condition ◽  
Turbine Performance

Profiled endwall is an effective method to improve aerodynamic performance of turbine. This approach has been widely studied in the past decade on many engines. When automatic design optimisation is considered, most of the researches are usually based on the assumption of a simplified simulation model without considering cooling and rim seal flows. However, many researchers find out that some of the benefits achieved by optimization procedure are lost when applying the high-fidelity geometry configuration. Previously, an optimization procedure has been implemented by integrating the in-house geometry manipulator, a commercial three-dimensional CFD flow solver and the optimization driver, IsightTM. This optimization procedure has been executed [12] to design profiled endwalls for a turbine cascade and a one-and-half stage axial turbine. Improvements of the turbine performance have been achieved. As the profiled endwall is applied to a high pressure turbine, the problems of cooling and rim seal flows should be addressed. In this work, the effects of rim seal flow and cooling on the flow field of two-stage high pressure turbine have been presented. Three optimization runs are performed to design the profiled endwall of Rotor-One with different optimization model to consider the effects of rim flow and cooling separately. It is found that the rim seal flow has a significant impact on the flow field. The cooling is able to change the operation condition greatly, but barely affects the secondary flow in the turbine. The influences of the profiled endwalls on the flow field in turbine and cavities have been analyzed in detail. A significant reduction of secondary flows and corresponding increase of performance are achieved when taking account of the rim flows into the optimization. The traditional optimization mechanism of profiled endwall is to reduce the cross passage gradient, which has great influence on the strength of the secondary flow. However, with considering the rim seal flows, the profiled endwall improves the turbine performance mainly by controlling the path of rim seal flow. Then the optimization procedure with consideration of rim seal flow has also been applied to the design of the profiled endwall for Stator Two.

Analysis of Buoyancy and Tube Rotation Relative to the Modified Chemical Vapor Deposition Process

1990 ◽  
Vol 112 (4) ◽  
pp. 1063-1069 ◽  
Author(s):  
M. Choi ◽  
Y. T. Lin ◽  
R. Greif
Keyword(s):  
Secondary Flow ◽  
Vapor Deposition ◽  
Particle Deposition ◽  
Three Dimensional ◽  
Chemical Vapor ◽  
Horizontal Tube ◽  
Deposition Process ◽  
Secondary Flows ◽  
Secondary Motion

The secondary flows resulting from buoyancy effects in respect to the MCVD process have been studied in a rotating horizontal tube using a perturbation analysis. The three-dimensional secondary flow fields have been determined at several axial locations in a tube whose temperature varies in both the axial and circumferential directions for different rotational speeds. For small rotational speeds, buoyancy and axial convection are dominant and the secondary flow patterns are different in the regions near and far from the torch. For moderate rotational speeds, the effects of buoyancy, axial and angular convection are all important in the region far from the torch where there is a spiraling secondary flow. For large rotational speeds, only buoyancy and angular convection effects are important and no spiraling secondary motion occurs far downstream. Compared with thermophoresis, the important role of buoyancy in determining particle trajectories in MCVD is presented. As the rotational speed increases, the importance of the secondary flow decreases and the thermophoretic contribution becomes more important. It is noted that thermophoresis is considered to be the main cause of particle deposition in the MCVD process.

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