Advancements in Electrospun Nanofiber Technology Reduce Gas Turbine Compressor Fouling

Author(s):  
Thomas C. Gahr ◽  
James D. Benson ◽  
Kristine Graham ◽  
Mark Gogins ◽  
Michael Brown

It is well established that sub-micron ambient aerosol contamination of the intake air can produce fouling of the gas turbine compressor and result in a reduction of power output. Application of electrospun nanofibers of 0.25 micron diameter to a conventional filter media substrate has been demonstrated to improve the efficiency of gas turbine intake filters to remove sub-micron contaminate. The benefits of nanofiber filtration have been proven through use in gas turbine intake air filtration and other industrial and defense filtration applications for over twenty years. Recent advancements in electrospun nanofiber media technology have increased the filtering efficiency of gas turbine intake filters, with minimal differences in filter element pressure loss. These advances have also improved the durability of nanofibers in high temperature and high humidity applications. This paper discusses the laboratory testing that demonstrates these performance and durability improvements. A comparative field test program demonstrates the capability of nanofiber filtration to significantly reduce the fouling of gas turbine compressors.

Author(s):  
Olaf Brekke ◽  
Lars E. Bakken

There is currently no international standard for evaluating and documenting the performance of the complete gas turbine intake air system in offshore applications. Several suppliers document the performance of their filters in accordance with applicable Heating, Ventilation, and Air Conditioning (HVAC) air-filtration standards for general ventilation. These standards fail to address the offshore-specific challenges related to salt removal and moist and wet operation and cannot be used to accurately predict operational performance or life. It is therefore desirable to develop suitable test methods and standards that can be used to better predict operational performance and life before filters and complete inlet air systems are put into operation offshore. An experimental test rig has been built in the laboratory at the Norwegian University of Science and Technology (NTNU) in order to increase understanding of the fundamentals related to gas turbine inlet air filtration. This paper presents the results from an experimental test program where the test rig was used to evaluate the effect of accelerated deterioration of high-efficiency filter elements for gas turbine inlet air filtration. High-efficiency filter elements from different suppliers were deteriorated by ingesting a saltwater solution. The performance of the filters exposed to accelerated deterioration was evaluated for different levels of contamination and compared to the performance of filter elements that have accumulated comparable amounts of contaminants in offshore operation.


2003 ◽  
Vol os-12 (1) ◽  
pp. 1558925003os-12 ◽  
Author(s):  
Timothy Grafe ◽  
Kristine Graham

Nanofiber is a broad phrase generally referring to a fiber with a diameter less than 1 micron. While glass fibers have existed in the sub-micron range for some time and polymeric meltblown fibers are just beginning to break the micron barrier, 0.25 micron diameter electrospun nanofibers have been manufactured and used commercially for air filtration applications for more than twenty years. Several value-added nonwoven applications, including filtration, barrier fabrics, wipes, personal care, medical and pharmaceutical applications may benefit from the interesting technical properties of commercially available nanofibers and nanofiber webs. This paper will discuss the electrospinning process for making nanofibers and nonwoven nanofiber webs from synthetic fiber-forming polymers. The resulting physical characteristics of the nanofiber webs will be discussed. In order to provide a useful context for the nonwovens industry, nanofiber webs will be compared to both melt-blown and spunbond nonwovens. The description and comparison of the properties should provide product designers in the nonwovens industry with the tools to generate product and applications ideas about new uses for nanofibers.


Author(s):  
Seyed I. Gilani ◽  
Musadaq Z. Mehr

This paper discusses relative merits of three types of air filtration systems used by Sui Northern Gas Pipelines Ltd. (Pakistan), on its gas turbine compressor packages. These Filtration systems are: (i) Two stage inertial plus auto oil bath type multi-duty filters by AAF used on Saturn Mark–I packages manufactured by Solar Turbines Inc. (ii) Three stage high efficiency barrier filters by AAF used on Centaur packages by Solar. (iii) Single stage pulse-jet self-cleaning filter by Donaldson again used on a Centaur package. The selection is primarily based on package performance data collected over a 15 month period analyzing power loss due to fouling effects and related operation and maintenance costs for the three systems. The Company’s operating experience indicates that on new installations the pulse clean system offers the best advantage both in terms of filtration costs as well as availability of additional horse power when operating under moderate to severe environmental conditions.


2021 ◽  
Vol 16 (1) ◽  
Author(s):  
Jin Yeong Song ◽  
Hyun Il Ryu ◽  
Jeong Myeong Lee ◽  
Seong Hwan Bae ◽  
Jae Woo Lee ◽  
...  

AbstractElectrospinning is a common and versatile process to produce nanofibers and deposit them on a collector as a two-dimensional nanofiber mat or a three-dimensional (3D) macroscopic arrangement. However, 3D electroconductive collectors with complex geometries, including protruded, curved, and recessed regions, generally caused hampering of a conformal deposition and incomplete covering of electrospun nanofibers. In this study, we suggested a conformal fabrication of an electrospun nanofiber mat on a 3D ear cartilage-shaped hydrogel collector based on hydrogel-assisted electrospinning. To relieve the influence of the complex geometries, we flattened the protruded parts of the 3D ear cartilage-shaped hydrogel collector by exploiting the flexibility of the hydrogel. We found that the suggested fabrication technique could significantly decrease an unevenly focused electric field, caused by the complex geometries of the 3D collector, by alleviating the standard deviation by more than 70% through numerical simulation. Furthermore, it was experimentally confirmed that an electrospun nanofiber mat conformally covered the flattened hydrogel collector with a uniform thickness, which was not achieved with the original hydrogel collector. Given that this study established the conformal electrospinning technique on 3D electroconductive collectors, it will contribute to various studies related to electrospinning, including tissue engineering, drug/cell delivery, environmental filter, and clothing.


2021 ◽  
Vol 189 ◽  
pp. 116697
Author(s):  
Artur Szymanski ◽  
Uyioghosa Igie ◽  
Kamal Abudu ◽  
Richard Hamilton

2021 ◽  
Vol 22 (12) ◽  
pp. 6357
Author(s):  
Kinga Halicka ◽  
Joanna Cabaj

Sensors and biosensors have found applications in many areas, e.g., in medicine and clinical diagnostics, or in environmental monitoring. To expand this field, nanotechnology has been employed in the construction of sensing platforms. Because of their properties, such as high surface area to volume ratio, nanofibers (NFs) have been studied and used to develop sensors with higher loading capacity, better sensitivity, and faster response time. They also allow to miniaturize designed platforms. One of the most commonly used techniques of the fabrication of NFs is electrospinning. Electrospun NFs can be used in different types of sensors and biosensors. This review presents recent studies concerning electrospun nanofiber-based electrochemical and optical sensing platforms for the detection of various medically and environmentally relevant compounds, including glucose, drugs, microorganisms, and toxic metal ions.


Author(s):  
Steve Ingistov ◽  
Michael Milos ◽  
Rakesh K. Bhargava

A suitable inlet air filter system is required for a gas turbine, depending on installation site and its environmental conditions, to minimize contaminants entering the compressor section in order to maintain gas turbine performance. This paper describes evolution of inlet air filter systems utilized at the 420 MW Watson Cogeneration Plant consisting of four GE 7EA gas turbines since commissioning of the plant in November 1987. Changes to the inlet air filtration system became necessary due to system limitations, a desire to reduce operational and maintenance costs, and enhance overall plant performance. Based on approximately 2 years of operational data with the latest filtration system combined with other operational experiences of more than 25 years, it is shown that implementation of the high efficiency particulate air filter system provides reduced number of crank washes, gas turbine performance improvement and significant economic benefits compared to the traditional synthetic media type filters. Reasons for improved gas turbine performance and associated economic benefits, observed via actual operational data, with use of the latest filter system are discussed in this paper.


Author(s):  
Christoph Günther ◽  
Franz Joos

This study reports on numerically calculated thermophysical properties of air passing through a gas turbine compressor after passage through an intake duct affected by wet compression. Case of reference is unaffected ambient air (referenced to as dry scenario) passing through intake duct and compressor. Furthermore, ambient air cooled down by (overspray) fogging (referenced to as wet scenarios) was considered. Acceleration at the end of intake duct causing reduction of static temperature and pressure results in supersaturated fluid properties at inlet to gas turbine compressor. These supersaturated fluid properties are non-equilibrium with saturation level above relative humidity of φ = 1. Entrance of supersaturated fluid into gas turbine compressor can result in condensation within first compressor stage. At the same time delayed impact of evaporative cooling influences compression process.


RSC Advances ◽  
2015 ◽  
Vol 5 (46) ◽  
pp. 36715-36726 ◽  
Author(s):  
Bakhshali Massoumi ◽  
Somayeh Davtalab ◽  
Mehdi Jaymand ◽  
Ali Akbar Entezami

The aim of this study is the synthesis, and characterization of novel type AB2 Y-shaped miktoarm star conductive polyaniline-modified poly(ethylene glycol), and preparation of its electrospun nanofibers blend with poly(ε-caprolactone).


1998 ◽  
Vol 6 (8) ◽  
pp. 969-974 ◽  
Author(s):  
N. Aretakis ◽  
K. Mathioudakis ◽  
V. Dedoussis

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