Experimental Investigation of Turbine Leakage Flows on the 3D Flow Field and End Wall Heat Transfer

Author(s):  
Hans-Ju¨rgen Rehder ◽  
Axel Dannhauer

Within a European research project the tip end wall region of LP turbine guide vanes with leakage ejection was investigated at DLR in Go¨ttingen. For this purpose a new cascade wind tunnel with three large profiles in the test section and a contoured end wall was designed and built up, representing 50% height of a real low pressure turbine (LPT) stator and simulating the casing flow field of shrouded vanes. The effect of tip leakage flow was simulated by blowing air through a small leakage gap in the end wall just upstream of the vane leading edges. Engine relevant turbulence intensities were adjusted by an active turbulence generator mounted in the test section inlet plane. The experiments were performed with tangential and perpendicular leakage ejection and varying leakage mass flow rates up to 2%. Aerodynamic and thermodynamic measurement techniques were employed. Pressure distribution measurements provided information about the end wall and vane surface pressure field and its variation with leakage flow. Additionally streamline pattern (local shear stress directions) on the walls were detected by oil flow visualization. Downstream traverses with 5-hole pyramid type probes allow a survey of the secondary flow behavior in the cascade exit plane. The flow field in the near end wall area downstream of the leakage gap and around the vane leading edges was investigated using a 2D Particle Image Velocimetry (PIV) system. In order to determine end wall heat transfer distributions, the wall temperatures were measured by an infra-red camera system, while heat fluxes at the surfaces were generated with electric operating heating foils. It turned out from the experiments that distinct changes in the secondary flow behavior and end wall heat transfer mainly occur when the leakage mass flow rate is increased from 1% to 2%. Leakage ejection perpendicular to the main flow direction amplifies the secondary flow, in particular the horse-shoe vortex, whereas tangential leakage ejection causes a significant reduction of this vortex system. For high leakage mass flow rates the boundary layer flow at the end wall is strongly affected and seems to be highly turbulent, resulting in entirely different heat transfer distributions.

2006 ◽  
Vol 129 (3) ◽  
pp. 608-618 ◽  
Author(s):  
Hans-Jürgen Rehder ◽  
Axel Dannhauer

Within a European research project, the tip endwall region of low pressure turbine guide vanes with leakage ejection was investigated at DLR in Göttingen. For this purpose a new cascade wind tunnel with three large profiles in the test section and a contoured endwall was designed and built, representing 50% height of a real low pressure turbine stator and simulating the casing flow field of shrouded vanes. The effect of tip leakage flow was simulated by blowing air through a small leakage gap in the endwall just upstream of the vane leading edges. Engine relevant turbulence intensities were adjusted by an active turbulence generator mounted in the test section inlet plane. The experiments were performed with tangential and perpendicular leakage ejection and varying leakage mass flow rates up to 2%. Aerodynamic and thermodynamic measurement techniques were employed. Pressure distribution measurements provided information about the endwall and vane surface pressure field and its variation with leakage flow. Additionally streamline patterns (local shear stress directions) on the walls were detected by oil flow visualization. Downstream traverses with five-hole pyramid type probes allow a survey of the secondary flow behavior in the cascade exit plane. The flow field in the near endwall area downstream of the leakage gap and around the vane leading edges was investigated using a 2D particle image velocimetry system. In order to determine endwall heat transfer distributions, the wall temperatures were measured by an infrared camera system, while heat fluxes at the surfaces were generated with electric operating heating foils. It turned out from the experiments that distinct changes in the secondary flow behavior and endwall heat transfer occur mainly when the leakage mass flow rate is increased from 1% to 2%. Leakage ejection perpendicular to the main flow direction amplifies the secondary flow, in particular the horseshoe vortex, whereas tangential leakage ejection causes a significant reduction of this vortex system. For high leakage mass flow rates the boundary layer flow at the endwall is strongly affected and seems to be highly turbulent, resulting in entirely different heat transfer distributions.


2000 ◽  
Vol 6 (6) ◽  
pp. 417-431 ◽  
Author(s):  
Steven B. Ainley ◽  
Ronald D. Flack

The flow field in the stator of a clear torque converter was studied using laser velocimetry. Five planes in the stator were studied at a speed ratio of 0.800 and three planes were studied at a speed ratio of 0.065. Data complements previously available pump and turbine data. Flow in the stator inlet plane is highly non-uniform due to the complicated flow exiting the turbine. At the 0.800 speed ratio, separation regions are located in the 1/4 and mid-planes in the corepressure corner region. In the 3/4 and exit planes, separation regions are located in the shellsuction corner. In the inlet plane a region of high velocities is located along the shell near the pressure side for a speed ratio of 0.800. The high velocity region migrated to the shell-suction corner and suction side in the 1/4 and mid-planes. The overall velocity field for the speed ratio of 0.065 changes significantly from the inlet plane to the mid-plane. The velocity magnitude generally decreases from the suction to the pressure side of the inlet plane and the general direction of the tangential velocity is from pressure-to-suction surface. At the speed ratio of 0.065 a strong secondary flow in the inlet from suction surface to pressure surface was seen. However, at the high speed ratio a moderate secondary flow in the inlet from pressure surface to suction surface was observed. Mass flow rates at the different planes are within the experimental uncertainty and also within the uncertainty of pump and turbine mass flow rates. The flow in the stator inlet plane are significantly influenced by the turbine relative blade position. The turbine influence on the mid-plane data is significantly less than on the inlet plane data. The influence of the pump blade position on the stator exit plane is small.


Author(s):  
Anika Steurer ◽  
Rico Poser ◽  
Jens von Wolfersdorf ◽  
Stefan Retzko

The present study deals with the application of the transient thermochromic liquid crystal (TLC) technique in a flow network of intersecting circular passages as a potential internal turbine component cooling geometry. The investigated network consists of six circular passages with a diameter d = 20mm that intersect coplanar at an angle θ = 40°, the innermost in three, the outermost in one intersection level. Two additional non-intersecting passages serve as references. Such a flow network entails specific characteristics associated with the transient TLC method that have to be accounted for in the evaluation process: the strongly curved surfaces, the mixing and mass flow redistribution at each intersection point, and the resulting gradients between the wall and passage centerline temperatures. All this impedes the choice of a representative fluid reference temperature, which results in deviations using established evaluation methods. An alternative evaluation approach is introduced, which is supported by computational results obtained from steady-state three-dimensional RANS simulations using the SST turbulence model. The presented analysis uncouples local heat transfer coefficients from actually measured local temperatures but uses the time information of the thermocouples instead that represents the fluid temperature step change and evolution along the passages. This experimental time information is transferred to the steady-state numerical bulk temperatures, which are finally used as local references to evaluate the transient TLC experiments. As effective local mass flow rates in the passage sections are considered, the approach eventually allows for a conclusion whether heat transfer is locally enhanced due to higher mass flow rates or the intersection effects.


2007 ◽  
Vol 130 (1) ◽  
Author(s):  
P. Palafox ◽  
M. L. G. Oldfield ◽  
J. E. LaGraff ◽  
T. V. Jones

New, detailed flow field measurements are presented for a very large low-speed cascade representative of a high-pressure turbine rotor blade with turning of 110deg and blade chord of 1.0m. Data were obtained for tip leakage and passage secondary flow at a Reynolds number of 4.0×105, based on exit velocity and blade axial chord. Tip clearance levels ranged from 0% to 1.68% of blade span (0% to 3% of blade chord). Particle image velocimetry was used to obtain flow field maps of several planes parallel to the tip surface within the tip gap, and adjacent passage flow. Vector maps were also obtained for planes normal to the tip surface in the direction of the tip leakage flow. Secondary flow was measured at planes normal to the blade exit angle at locations upstream and downstream of the trailing edge. The interaction between the tip leakage vortex and passage vortex is clearly defined, revealing the dominant effect of the tip leakage flow on the tip end-wall secondary flow. The relative motion between the casing and the blade tip was simulated using a motor-driven moving belt system. A reduction in the magnitude of the undertip flow near the end wall due to the moving wall is observed and the effect on the tip leakage vortex examined.


Author(s):  
Vahid Madadi ◽  
Touraj Tavakoli ◽  
Amir Rahimi

AbstractThe energy and exergy performance of a parabolic dish collector is investigated experimentally and theoretically. The effect of receiver type, inlet temperature and mass flow rate of heat transfer fluid (HTF), receiver temperature, receiver aspect ratio and solar radiation are investigated. To evaluate the effect of the receiver aperture area on the system performance, three aperture diameters are considered. It is deduced that the fully opened receivers have the greatest exergy and thermal efficiency. The cylindrical receiver has greater energy and exergy efficiency than the conical one due to less exergy destruction. It is found that the highest exergy destruction is due to heat transfer between the sun and the receivers and counts for 35 % to 60 % of the total wasted exergy. For three selected receiver aperture diameters, the exergy efficiency is minimum for a specified HTF mass flow rate. High solar radiation allows the system to work at higher HTF inlet temperatures. To use this system in applications that need high temperatures, in cylindrical and conical receivers, the HTF mass flow rates lower than 0.05 and 0.09 kg/s are suggested, respectively. For applications that need higher amounts of energy content, higher HTF mass flow rates than the above mentioned values are recommended.


Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6543
Author(s):  
Mieczysław Dzierzgowski

Laboratory measurements and analyses conducted in a wide range of changes of water temperature and mass flow rate for different types of radiators allowed to provides limitations and assessment of the current radiators heat transfer model according to EN 442. The inaccuracy to determinate the radiator heat output according to EN 442, in case of low water mass flow rates may achieve up to 22.3% A revised New Extended Heat Transfer Model in Radiators NEHTMiRmd is general and suitable for different types of radiators both new radiators and radiators existing after a certain period of operation is presented. The NEHTMiRmd with very high accuracy describes the heat transfer processes not only in the nominal conditions—in which the radiators are designed, but what is particularly important also in operating conditions when the radiators water mass flow differ significantly from the nominal value and at the same time the supply temperature changes in the whole range radiators operating during the heating season. In order to prove that the presented new model NEHTMiRmd is general, the article presents numerous calculation examples for various types of radiators currently used. Achieved the high compatibility of the results of the simulation calculations with the measurement results for different types of radiators: iron elements (not ribbed), plate radiators (medium degree ribbed), convectors (high degree ribbed) in a very wide range of changes in the water mass flow rates and the supply temperature indicates that a verified NEHTMiRmd can also be used in designing and simulating calculations of the central heating installations, for the rational conversion of existing installations and district heating systems into low temperature energy efficient systems as well as to directly determine the actual energy efficiency, also to improve the indications of the heat cost allocators. In addition, it may form the basis for the future modification of the European Standards for radiator testing.


Author(s):  
J. Thavamani

Heat exchanger is the most important function in industrial sector for transferring heat energy to useful work. Heat transfer occurs between the cold fluid and hot fluid or from hot fluid to cold fluid in conduction and convection mode of through a heat exchanger wall. If heat transfer medium has very low thermal conductivity, it would have limited the efficiency of heat exchanger. Whenever the system is subjected to increased heat load, cooling is the main technical challenge for industries. The main objective of this work is to evaluate the effectiveness of shell and tube heat exchanger experimentally and analyse the flow behaviours of different nanofluids. In our experimental analysis, various nanofluids which consist of water and one percentage volume concentration of Al2O3, CuO and SiO2 passing through tube side in the shell and tube heat exchanger. The nano particle diameter is 70nm. The three dissimilar mass flow rates are considered for the experiments and their results are continuously monitored. The enhancement of heat transfer performance of CuO, Al2O3, SiO2 is compared with the base fluid water. Reynolds number values are calculated with three different mass flow rates and compared with heat transfer characteristics (LMTD, Nusselt number and overall heat transfer coefficient). SEM analysis, energy dispersive spectroscopy, X-ray diffraction of CuO, Al2O3 and SiO2.are conducted. The heat transfer effectiveness is increased by 22.12%, 19.46% and 1.47% respectively for CuO, Al2O3 and SiO2 when compared to base fluid.


Author(s):  
Krishna Mounica ◽  
Y.V. Hanumantha Rao ◽  
Vinay Atgur ◽  
G. Manavendra ◽  
B. Srinivasa Rao

In this paper the use of Syltherm-800 and Therminol-55 thermal oils in parabolic trough collector (PTC) is investigated with inlet temperatures of 375.35 K, 424.15 K, 470.65 K and 523.85 K and for mass flow rates of 4, 4.5 and 5 kg/sec. Analysis has been carried out using a thermal model and validated using the simulation results. Therminol-55 gives better heat transfer coefficient compared to Syltherm-800. Since Therminol-55 has higher specific heat and viscosity when compared to Syltherm-800, the use of Syltherm-800 as a heat transfer fluid in PTC is preferred. Better results are observed for temperature of 375.35 K and mass flow rate of 4 kg/sec.


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