Experimental Investigation of the Influence of Inlet Distortion on the Stall Inception in a Low Speed Axial Compressor

Author(s):  
Huabing Jiang ◽  
Yajun Lu ◽  
Wei Yuan ◽  
Qiushi Li

Inlet distortion is one of the major concerns for high maneuverability airplanes. An experiment is performed to investigate the influence of inlet distortion on the stall inception in a low speed axial compressor, where the distorted inlet flow field is simulated with a flat baffle placed upstream of the compressor. The flow field around a rotor blade is measured using 2D Digital Particle Image Velocimetry (DPIV) under both uniform and distorted inlet flow conditions. A comparison of flow fields reveals that the distorted inlet flow condition makes the compressor flow fields asymmetric. Flow separation and blockage within Distorted Sector A and Transition Sector B are more severe compared to Sector C. The distorted Sector A and Transition Sector B are the key regions that degrade compressor performance and stability. The large axial velocity makes the flow field within the Undistorted Sector C vigorous, which helps to suppress flow separation and blockage. Compressor rotor blades experience loading and unloading in a revolution period and the compressor exhibits strong dynamic response when it operates under distorted inlet flow conditions. Time-related pressure signals acquired at the rotor exit are utilized to analyze the development of the stall disturbance and the stall characteristic of the compressor. The development period of the stall disturbance is prolonged by the dynamic response of the compressor flow field under the distorted inlet flow condition. Dynamic development of the stall disturbance induced by inlet distortion reduces the compressor stall intensity. The frequency associated with the rotating stall cell is related to the rotating velocity of stall cells, which keeps the same value for uniform and distorted inlet flow conditions. Consequently, the stall inception of the compressor is influenced by the distorted inlet flow condition. The disturbance initiated in Distorted Sector A will experience development and damping when it propagates circumferentially, and might fail to survive the damping within Undistorted Sector C. Stall inception occurs only when the damping within Undistorted Sector C is insufficient to prevent its growth. The dynamic development of the disturbance can reasonably explain the influence of inlet distortion on compressor performance.

Author(s):  
Mingming Zhang ◽  
Anping Hou

This paper applies a numerical approach to improve the understanding of reaction to various inflow conditions for the compressor system and the mechanism of stall inception under rotating inflow distortions. Full annulus, unsteady, three-dimensional computational fluid dynamics has been used to simulate an axial low-speed compressor operating under rotating distorted inflow conditions. The development of the flow through the rotor is then explained in terms of the redistribution of the flow field and the process of stall inception. The results suggest that the increased flow incidence close to the tip region under co-rotating inflow distortion plays an important role on the stall inception process. The presence of a strong modal wave is observed under co-rotating inflow distortions. This leads to a significant impact on the loss of stall margin, as compared with other distorted inflow conditions. There is a significant peak in the flow coefficient at stall for co-rotating inlet distortion. It can be interpreted as a resonant behavior of the compressor under a strong interaction between the flow field and inlet distortion. It indicates that the stall inception is triggered by the perturbation of the rotating distorted inflow through the long length scale disturbances.


Author(s):  
L. Gallar ◽  
I. Tzagarakis ◽  
V. Pachidis ◽  
R. Singh

After a shaft failure the compression system of a gas turbine is likely to surge due to the heavy vibrations induced on the engine after the breakage. Unlike at any other conditions of operation, compressor surge during a shaft over-speed event is regarded as desirable as it limits the air flow across the engine and hence the power available to accelerate the free turbine. It is for this reason that the proper prediction of the engine performance during a shaft over-speed event claims for an accurate modelling of the compressor operation at reverse flow conditions. The present study investigates the ability of the existent two dimensional algorithms to simulate the compressor performance in backflow conditions. Results for a three stage axial compressor at reverse flow were produced and compared against stage by stage experimental data published by Gamache. The research shows that due to the strong radial fluxes present over the blades, two dimensional approaches are inadequate to provide satisfactory results. Three dimensional effects and inaccuracies are accounted for by the introduction of a correction parameter that is a measure of the pressure loss across the blades. Such parameter is tailored for rotors and stators and enables the satisfactory agreement between calculations and experiments in a stage by stage basis. The paper concludes with the comparison of the numerical results with the experimental data supplied by Day on a four stage axial compressor.


Author(s):  
Ali Arshad ◽  
Qiushi Li ◽  
Simin Li ◽  
Tianyu Pan

Experimental investigations of the effect of inlet blade loading on the rotating stall inception process are carried out on a single-stage low-speed axial compressor. Temporal pressure signals from the six high response pressure transducers are used for the analysis. Pressure variations at the hub are especially recorded during the stall inception process. Inlet blade loading is altered by installing metallic meshed distortion screens at the rotor upstream. Three sets of experiments are performed for the comparison of results, i.e. uniform inlet flow, tip, and hub distortions, respectively. Regardless of the type of distortion introduced to the inflow, the compressor undergoes a performance drop, which is more severe in the hub distortion case. Under the uniform inlet flow condition, stall inception is caused by the modal type disturbance while the stall precursor switched to spike type due to the highly loaded blade tip. In the presence of high blade loading at the hub, spike disappeared and the compressor once again witnessed a modal type disturbance. Hub pressure fluctuations are observed throughout the process when the stall is caused by a modal wave while no disturbance is noticed at the hub in spike type stall inception. It is believed that the hub flow separation contributes to the modal type of stall inception phenomenon. Results are also supported by the recently developed signal processing techniques for the stall inception study.


2019 ◽  
Vol 36 (1) ◽  
pp. 9-18
Author(s):  
Honghui Xiang ◽  
Ning Ge ◽  
Jie Gao ◽  
Rongfei Yang ◽  
Minjie Hou

Abstract Aiming at resolving the problem of measuring probe blockage effect in the performance experiments of high loaded axial flow compressors, an experimental investigation of the probe support disturbance effect on the compressor cascade flow field was conducted on a transonic plane cascade test facility. The influence characteristics of the probe support tail structure on the cascade downstream flow field under different operation conditions were revealed through the detailed analysis of the test data. The results show that the aerodynamic coupling effect between the upstream probe support wake and the downstream cascade flow field is very intense. Some factors, i. e. inlet Mach number, probe support tail structure, circumferential installing position of probe, and axial distance from the probe support trailing edge to the downstream cascade, are found to have the most impact on the probe disturbance intensity. Under high speed inlet flow condition, changing probe support tail structure can’t inhibit probe support disturbance intensity effectively. Whereas under low speed inlet flow condition, compared with the cylindrical probe, the elliptic probe can inhibit probe support wake loss and reduce disturbance effects on the downstream cascade flow field.


Author(s):  
Chiara Palomba

Rotating stall is an instability phenomenon that arises in axial flow compressors when the flow is reduced at constant rotational speed. It is characterised by the onset of rotating perturbations in the flow field accompanied by either an abrupt or gradual decrease of performances. Although the flow field is unsteady and non axisymmetric, the global operating point is stable and a stalled branch of performance curve may be experimentally determined. The number, rotational speed, circumferential extension of the rotating perturbed flow regions named rotating cells may vary from one compressor to another and may depend on the throttle position. The present work focuses on the interaction between local flow parameters and global compressor performance parameters with the aim of reaching a better understanding of the phenomenon. Starting from the Day, Greitzer and Cumpsty [1] model the detailed flow conditions during rotating stall are studied and related to the global performance parameters. This is done both to verify if the compressor under examination fits to the model and if the detailed flow structure may highlight the physics that in the simple model may hide behind the correlation’s used.


1988 ◽  
Vol 92 (920) ◽  
pp. 390-396 ◽  
Author(s):  
A. Klein

SummaryAn experimental correlation is presented between the losses and the inlet flow conditions in short dump diffusers for turbojet combustors. Cascades of compressor blades upstream of the diffuser were used to make the flow field at inlet similar to that in a real jet engine. The flow field was altered in two ways — by varying the distance between the cascades and the diffuser inlet plane and by changing the blade aspect ratio. The measurements show clearly that distortions in the radial direction affect the losses to a much larger extent than non-uniformities in the circumferential direction. In consequence, the performance can be correlated to a satisfactory degree of accuracy simply by using the radial blockage factor at inlet.


1990 ◽  
Vol 112 (1) ◽  
pp. 116-123 ◽  
Author(s):  
N. M. McDougall ◽  
N. A. Cumpsty ◽  
T. P. Hynes

Detailed measurements have been made of the transient stalling process in an axial compressor stage. The stage is of high hub-casing ratio and stall is initiated in the rotor. If the rotor tip clearance is small stall inception occurs at the hub, but at clearances typical for a multistage compressor the inception is at the tip. The crucial quantity in both cases is the blockage caused by the endwall boundary layer. Prior to stall, disturbances rotate around the inlet flow in sympathy with rotating variations in the endwall blockage; these can persist for some time prior to stall, rising and falling in amplitude before the final increase, which occurs as the compressor stalls.


Author(s):  
Feng Lin ◽  
Meilin Li ◽  
Jingyi Chen

A theoretical and experimental study of stall inception processes in a three-stage low-speed axial flow compressor with inlet distortion is presented in this paper. Since inlet distortion provides asymmetric flows imposing onto the compressor, the main goal of this research is to unveil the mechanism of how such flows initiate long and/or short length-scale disturbances and how the compression system reacts to those disturbances. It is found that the initial disturbances are always triggered by the distorted flows, yet the growth of such disturbances depends on system dynamics. While in many cases the stall precursors were the short length scale spikes, there were some cases where the compressor instability was triggered after the disturbances going through a long-to-short length scale transition. A Moore-Greitzer based (system scale) model was proposed to qualitatively explain this phenomenon. It was found that when the compressor operated in a region where the nonlinearity of the characteristics dominated, long length-scale disturbances induced by the inlet distortion would evolve into short length-scale disturbances before they disappeared or triggered stall. However, the model was not able to predict the fact that many disturbances that were triggered by the distorted sector(s) were completely damped out in the undistorted sector(s). It is thus suggested that in future research of compressor instability, one should consider the flows in blade passage scale, the dynamics in system scale and their interaction simultaneously.


Author(s):  
Rongkai Zhu ◽  
Qun Zheng ◽  
Jiguo Zou ◽  
Rakesh Bhargava

This paper focuses on an experimental investigation of a helium compressor, a major component of the Power Conversion Unit (PCU), used in a High Temperature Gas Cooled Reactor (HTGR). The PCU system uses a direct Helium Brayton cycle for the power conversion. In this configuration, there is a strong coupling between the helium compressor and the other components of the PCU system. The estimations of compressor performance in stable and transient operational states are of high importance for the designer. Because of the difficulties in testing a compressor with helium as a working fluid, simulations methods using air to replace helium as a compressor working fluid in the experiments are researched. An experimental compressor system is built to investigate the performance of a helium compressor. Under different operating conditions, the compressor performance characteristics are obtained and compared with that of an air compressor. The possibility and the effective approach of designing a helium compressor based on the experimental data of an air compressor are studied. The experimental results showed that air under the correct flow conditions, identified using similitude analysis, can be used to test a helium compressor instead of far more expensive helium.


Author(s):  
Yanhui Wu ◽  
Junfeng Wu ◽  
Haoguang Zhang ◽  
Wuli Chu

Systematical casing pressure measurements were undertaken to supplement instantaneous experiment data to available database of a high-speed small-scale compressor rotor, which was crucial for understanding the flow mechanism of short-length scale stall inception. At the same time, improved full-annulus simulations were conducted to assist in interpretation of experimental observations. In Part II of current investigation, original instantaneous casing pressure signals and STFT (short time Fourier transformation) analyses were conducted to conclude flow characteristics near casing at stall inception operating condition, and reasonable explanation of experimental observations was given in combination with numerical results. The current experimental investigation showed the stall inception of the test rotor was triggered by a spike, propagating at about 66.7%, which evolved into a single fully-developed stall cell. STFF analysis of pressure signal detected by probe located at tip leading edge showed that frequency peaks with varied band, which already observed in near-stall stable flow condition in Part I, was still a dominant flow feature before spike emergence, though it was hardly perceived after spike emergence due to a sudden increase in the overall energy of pressure signal, which attributed to the interface of incoming and tip clearance flow beyond leading edge plane according to STFT results. Monitoring results of static pressures in the absolute frame from current simulation and the corresponding FFT and STFT analyses showed a similar flow field evolution process as those observed in experiment. The current investigation provided adequate experimental evidence to support the previous simulation results in which a viewpoint of formation and activity of tip secondary vortex (TSV) was proposed as the underlying flow mechanism of the origin of unsteadiness near casing at near-stall stable operating conditions, and emergence of spike during the transition of flow field into unstable state, and further verified that the unsteady flow phenomenon observed in near-stall stable flow condition was equivalent to rotating instability (RI), thus establishing the causal linkage between RI and stall inception for the test rotor.


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