Experimental and Numerical Investigation of Air-Particle Two-Phase Flow in Centrifugal Separator

2000 ◽  
Author(s):  
H. J. Kang ◽  
B. Zheng ◽  
C. X. Lin ◽  
M. A. Ebadian

Abstract The velocity distributions inside a centrifugal separator with outside and inside diameters of 152.4 mm (6″) and 76.2 mm (3″), respectively, have been investigated experimentally and numerically to obtain optimum separation efficiency. Two 12.7 mm (1/2-inch) holes were drilled on the external surface of the separator to measure the velocity distribution in the separator. Two direction velocities (tangential direction along the cylinder surface and axial along the vertical direction) were measured to compare with the numerical simulation results. A 6060P Pitot probe was employed to obtain the velocity distribution. The dust samples (a mixture of steel particle and dust) from the dust collection box were analyzed using a Phillips XL30 Scanning Electron Microscope. FLUENT code is used as the numerical solver for this fully three-dimensional problem. The fluid flow in the separator is assumed to be steady and incompressible turbulent flow. The standard k–ε model was employed in this study. Non-uniform, unstructured grids are chosen to discretize the entire computation domain. Almost 100,000 cells are used to discretize the whole separator. The constant velocity profile is imposed on the inlet plane. The pressure boundary condition is adopted at outlet plane. Comparing the velocity distribution and separation efficiency from the experiment and the numerical modeling shows that the experimental results and the estimated data agree fairly well and with a deviation within ±10%.

Author(s):  
Tom Saenen ◽  
John R. Thome

A novel fully dynamic model of a microchannel evaporator is presented. The aim of the model is to study the highly dynamic parallel channel instabilities that occur in these evaporators in more detail. The numerical solver for the model is custom-built and the majority of the paper is focused on detailing the various aspects of this solver. The one-dimensional homogeneous two-phase flow conservation equations are solved to simulate the flow. The full three-dimensional conduction domain of the evaporator is also dynamically resolved. This allows for the correct simulation of the complex hydraulic and thermal interactions between the microchannels that give rise to the parallel channel instabilities. The model uses state-of-the-art correlations to calculate the frictional pressure losses and heat transfer in the microchannels. In addition, a model for inlet restrictions is also included to simulate the stabilizing effect of these components. In the final part of the paper, initial validation results of the model are presented, in which stability results of the model are compared to existing experimental data from literature. Finally, some representative dynamic results are also given to demonstrate some of the unique capabilities of the model.


Author(s):  
Richard Marquez ◽  
Mauricio Gargaglione Prado

A new technique for solving simultaneously the mass and momentum balance equations for a gas-liquid mixture is proposed in this paper. The technique is based on the vorticity-stream function approach, under a cylindrical coordinate system. Important variables such as slip velocity in the radial and vertical direction, characteristic of the bottomhole, gas and liquid flow rates, pressures, flow pattern, among others, are considered simultaneously in the solution of the problem. The two-phase model proposed in this work allows obtaining the liquid and gas velocities fields as well as the two-phase flow pressure and gas fraction fields. Experimental data is used to close the model. The model was used to simulate downhole separation efficiency and to determine the influence of liquid flowrate, GLR, casing size and liquid viscosity on the natural separation efficiency. The model agrees very well with experimental data obtained by The University of Tulsa.


2016 ◽  
Vol 138 (1) ◽  
Author(s):  
Tom Saenen ◽  
John R. Thome

A fully dynamic model of a microchannel evaporator is presented. The aim of the model is to study the highly dynamic parallel channel instabilities that occur in these evaporators in more detail. The numerical solver for the model is custom-built and the majority of the paper is focused on detailing the various aspects of this solver. The one-dimensional homogeneous two-phase flow conservation equations are solved to simulate the flow. The full three-dimensional (3D) conduction domain of the evaporator is also dynamically resolved. This allows for the correct simulation of the complex hydraulic and thermal interactions between the microchannels that give rise to the parallel channel instabilities. The model uses state-of-the-art correlations to calculate the frictional pressure losses and heat transfer in the microchannels. In addition, a model for inlet restrictions is also included to simulate the stabilizing effect of these components. In the final part of the paper, validation results of the model are presented, in which the stability results of the model are compared with the existing experimental data from the literature. Next, a parametric study is performed focusing on the stabilizing effects of the solid substrate properties. It is found that increasing the thermal conductivity and thickness of the solid substrate has a strong stabilizing effect, while increasing the number of microchannels has a small destabilizing effect. Finally, representative dynamic results are also given to demonstrate some of the unique capabilities of the model.


2018 ◽  
Vol 225 ◽  
pp. 03001
Author(s):  
Minh Tran ◽  
Zeeshan Memon ◽  
William Pao ◽  
Fakhruldin M Hashim

Excessive liquid carryover in T-junction due to splitting nature of two-phase flow causes serious issues in piping system. A three-dimensional numerical model is employed to investigate two-phase flow split behavior of slug flow in a circular-section regular T-junction with 0.0752 m diameter. The Volume of Fraction method combined with k-ε turbulence model and initial sinusoidal perturbation in ANSYS FLUENT is adopted to characterize the effect of slug flow behavior on the phase separation efficiency. The preliminary result reveals that the simulation work can study slug flow split in great detail and the slug characteristic plays an important role in understanding split behavior.


2020 ◽  
Vol 787 (12) ◽  
pp. 21-24
Author(s):  
Y.A. Bozhko ◽  
◽  
K.A. Lapunova ◽  

The article reflects the authors view on the technical and aesthetic side of the use of face bricks in the architecture of our country. The term brick design combines such indicators of brickwork as the color, size and surface of the brick itself, as well as the type of masonry and seam parameters. Unfortunately, the analysis of the current situation shows that the culture of consumption of face bricks in Russia remains at a low level, which is due to the lack of proper knowledge and insufficient number of qualified master masons. The main goal of brick design development is to popularize various types of three-dimensional masonry and reveal the potential of using bricks as a basic unit. The comparison shows the architecture of European cities, which does not differ in the complexity of architectural forms, but has advantages in the form of unusual masonry, color combinations, vertical direction of masonry and other elements of technical aesthetics. The use of bricks in various levels of brick design will allow you to avoid using architectural decoration on the facades of buildings, while preserving its authenticity and individuality. The brick, as a basic unit, is self-sufficient and is able to fulfill not only its functional role, but also its aesthetic one. In this situation, a necessary and decisive action will be competent communication with industry specialists, architects and designers, leading manufacturers and technologists who realize that we have a unique material that does not need additional wrapping when used efficiently.


Author(s):  
Tamas Szili-Torok ◽  
Jens Rump ◽  
Torsten Luther ◽  
Sing-Chien Yap

Abstract Better understanding of the lead curvature, movement and their spatial distribution may be beneficial in developing lead testing methods, guiding implantations and improving life expectancy of implanted leads. Objective The aim of this two-phase study was to develop and test a novel biplane cine-fluoroscopy-based method to evaluate input parameters for bending stress in leads based on their in vivo 3D motion using precisely determined spatial distributions of lead curvatures. Potential tensile, compressive or torque forces were not subjects of this study. Methods A method to measure lead curvature and curvature evolution was initially tested in a phantom study. In the second phase using this model 51 patients with implanted ICD leads were included. A biplane cine-fluoroscopy recording of the intracardiac region of the lead was performed. The lead centerline and its motion were reconstructed in 3D and used to define lead curvature and curvature changes. The maximum absolute curvature Cmax during a cardiac cycle, the maximum curvature amplitude Camp and the maximum curvature Cmax@amp at the location of Camp were calculated. These parameters can be used to characterize fatigue stress in a lead under cyclical bending. Results The medians of Camp and Cmax@amp were 0.18 cm−1 and 0.42 cm−1, respectively. The median location of Cmax was in the atrium whereas the median location of Camp occurred close to where the transit through the tricuspid valve can be assumed. Increased curvatures were found for higher slack grades. Conclusion Our results suggest that reconstruction of 3D ICD lead motion is feasible using biplane cine-fluoroscopy. Lead curvatures can be computed with high accuracy and the results can be implemented to improve lead design and testing.


2021 ◽  
Vol 11 (15) ◽  
pp. 6972
Author(s):  
Lihua Cui ◽  
Fei Ma ◽  
Tengfei Cai

The cavitation phenomenon of the self-resonating waterjet for the modulation of erosion characteristics is investigated in this paper. A three-dimensional computational fluid dynamics (CFD) model was developed to analyze the unsteady characteristics of the self-resonating jet. The numerical model employs the mixture two-phase model, coupling the realizable turbulence model and Schnerr–Sauer cavitation model. Collected data from experimental tests were used to validate the model. Results of numerical simulations and experimental data frequency bands obtained by the Fast Fourier transform (FFT) method were in very good agreement. For better understanding the physical phenomena, the velocity, the pressure distributions, and the cavitation characteristics were investigated. The obtained results show that the sudden change of the flow velocity at the outlet of the nozzle leads to the forms of the low-pressure zone. When the pressure at the low-pressure zone is lower than the vapor pressure, the cavitation occurs. The flow field structure of the waterjet can be directly perceived through simulation, which can provide theoretical support for realizing the modulation of the erosion characteristics, optimizing nozzle structure.


Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1233
Author(s):  
Umair Jamil Ur Rahman ◽  
Artur Krzysztof Pozarlik ◽  
Thomas Tourneur ◽  
Axel de Broqueville ◽  
Juray De Wilde ◽  
...  

In this paper, an intensified spray-drying process in a novel Radial Multizone Dryer (RMD) is analyzed by means of CFD. A three-dimensional Eulerian–Lagrangian multiphase model is applied to investigate the effect of solids outlet location, relative hot/cold airflow ratio, and droplet size on heat and mass transfer characteristics, G-acceleration, residence time, and separation efficiency of the product. The results indicate that the temperature pattern in the dryer is dependent on the solids outlet location. A stable, symmetric spray behavior with maximum evaporation in the hot zone is observed when the solids outlet is placed at the periphery of the vortex chamber. The maximum product separation efficiency (85 wt %) is obtained by applying high G-acceleration (at relative hot/cold ratio of 0.75) and narrow droplet size distribution (45–70 µm). The separation of different sized particles with distinct drying times is also observed. Smaller particles (<32 µm) leave the reactor via the gas outlet, while the majority of big particles leave it via the solids outlet, thus depicting in situ particle separation. The results revealed the feasibility and benefits of a multizone drying operation and that the RMD can be an attractive solution for spray drying technology.


Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 49
Author(s):  
Zheng Yuan ◽  
Jin Jiang ◽  
Jun Zang ◽  
Qihu Sheng ◽  
Ke Sun ◽  
...  

In the array design of the vertical axis wind turbines (VAWT), the wake effect of the upstream VAWT on the downstream VAWT needs to be considered. In order to simulate the velocity distribution of a VAWT wake rapidly, a new two-dimensional numerical method is proposed, which can make the array design easier and faster. In this new approach, the finite vortex method and vortex particle method are combined to simulate the generation and evolution of the vortex, respectively, the fast multipole method (FMM) is used to accelerate the calculation. Based on a characteristic of the VAWT wake, that is, the velocity distribution can be fitted into a power-law function, a new correction model is introduced to correct the three-dimensional effect of the VAWT wake. Finally, the simulation results can be approximated to the published experimental results in the first-order. As a new numerical method to simulate the complex VAWT wake, this paper proves the feasibility of the method and makes a preliminary validation. This method is not used to simulate the complex three-dimensional turbulent evolution but to simulate the velocity distribution quickly and relatively accurately, which meets the requirement for rapid simulation in the preliminary array design.


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