Finite Element Modeling of Processes in Optoelectronic Alignment

Author(s):  
Ben Ting ◽  
Vincent P. Manno

Abstract For semiconductor lasers, fiber and optical source alignment is crucial for maintaining high optical transfer efficiency. Traditional optoelectronic manufacturing, production of butterfly packages for example, involves laser welding of fiber mountings followed by a tedious realignment procedure to reverse thermally-induced distortions. An alternate technique, laser hammering, entails manipulation of the fiber to light alignment through deformation of the fiber housing with high precision laser beams. A detailed understanding of the material and mechanical behavior, characteristics, and dynamic response is vital to successfully apply an efficient controller that can choose an optimal weld pattern based on a light to fiber misalignment. Modeling provides an effective means to determine an optimal fiber alignment control technique. Modeling is difficult due to the dynamic thermal-mechanical coupling of these processes. This paper presents the preliminary results of a series of parametric studies regarding thermal-mechanical coupling models employed in finite element analysis in order to assess the behavior and dynamic response of representative materials and geometries under various boundary conditions. Fiber ferrule and ferrule housing dimensions affect resistance to bending and torsion, which in turn governs the magnitude of the displacement field. The models are then applied to geometries typical of alignment fixtures used in laser diode packages. The effects of laser energy deposition location and resolution as well as assumed boundary and initial conditions are also discussed. Convection and the small variations in ferule geometry do not have a strong effect on the overall response.

2014 ◽  
Vol 697 ◽  
pp. 181-186
Author(s):  
Zi Lei Wang ◽  
Tian De Qiu

The piezoelectric field and structure field of piezoelectric resonator of ultrasonic motor are intercoupling. It is difficult to obtain the solution under some circumstances because of the complex stress boundary condition and the influence of coupling effect. An electro-mechanical coupling finite-element dynamic equation is established on the basis of the Hamilton’s Principle about piezoceramic and elastomer. The equation is decoupled through the shock excitation of the piezoelectric resonator and the piezoelectricity element and material provided by finite-element analysis. As a result, an admittance curve as well as the distribution status of the nodal DOF is obtained, which provides an effective method to solve electro-mechanical coupling problems.


2006 ◽  
Vol 129 (1) ◽  
pp. 58-65 ◽  
Author(s):  
B. Scott Kessler ◽  
A. Sherif El-Gizawy ◽  
Douglas E. Smith

The accuracy of a finite element model for design and analysis of a metal forging operation is limited by the incorporated material model’s ability to predict deformation behavior over a wide range of operating conditions. Current rheological models prove deficient in several respects due to the difficulty in establishing complicated relations between many parameters. More recently, artificial neural networks (ANN) have been suggested as an effective means to overcome these difficulties. To this end, a robust ANN with the ability to determine flow stresses based on strain, strain rate, and temperature is developed and linked with finite element code. Comparisons of this novel method with conventional means are carried out to demonstrate the advantages of this approach.


Author(s):  
Makoto Tanabe ◽  
Hajime Wakui ◽  
Nobuyuki Matsumoto

Abstract A finite element formulation to solve the dynamic behavior of high-speed Shinkansen cars, rail, and bridge is given. A mechanical model to express the interaction between wheel and rail is described, in which the impact of the rail on the flange of wheel is also considered. The bridge is modeled by using various finite elements such as shell, beam, solid, spring, and mass. The equations of motions of bridge and Shinkansen cars are solved under the constitutive and constraint equations to express the interaction between rail and wheel. Numerical method based on a modal transformation to get the dynamic response effectively is discussed. A finite element program for the dynamic response analysis of Shinkansen cars, rail, and bridge at the high-speed running has been developed. Numerical examples are also demonstrated.


2015 ◽  
Vol 76 (9) ◽  
Author(s):  
Mohd Azman Y. ◽  
Juri S. ◽  
Hazran H. ◽  
NorHafiez M. N. ◽  
Dong R.

Dynamic response of ALPORAS aluminium foam has been investigated experimentally and numerically. The dynamic response is quantified by the force produced as the foam deforms as a function of time. Quasi-static tests are conducted to determine the quasi-static properties of the foam. In the impact test, the aluminium foams are fired towards a rigid load-cell and the force signals developed are recorded. Experimental dynamic stress is also compared with theoretical prediction using existing theory. Finite element model is constructed using LS-DYNA to simulate the impact test. Results from the experiment, finite element analysis and theoretical prediction are in acceptable agreement. Finally, parametric studies have been conducted using the verified model to investigate the effect of impact velocity and relative density towards the dynamic response of the foam projectile. It is found that the dynamic response of the foam is more sensitive towards impact velocity as compare with the foam relative density.


2014 ◽  
Vol 621 ◽  
pp. 611-616 ◽  
Author(s):  
Yan Juan Hu ◽  
Yao Wang ◽  
Zhan Li Wang

In order to study the temperature field distribution in the process of machining, the finite element theory was used to establish the orthogonal cutting finite element model, and the key technologies were discussed simultaneously. By using ABAQUS software for cutting AISI1045 steel temperature field of numerical simulation, the conclusion about changing rule of cutting temperature field can be gotten. The results show that this method can efficiently simulate the distribution of temperature field of the workpiece, cutter and scraps, which is effected by thermo-mechanical coupling in metal work process. It provides the theory evidence for the intensive study of metal-cutting principle, optimizing cutting parameters and improving processing technic and so on.


2016 ◽  
Vol 693 ◽  
pp. 1121-1128 ◽  
Author(s):  
Guo He Li ◽  
David Mbukwa ◽  
Wei Zhao

laser shock forming, which combines the metal forming and material modification, is a non-mode, flexible forming new technology using laser-induced force effect of high amplitude shock waves to obtain the plastic deformation of sheet metal. in this paper, the simulation of laser shock forming process of tc4 sheet metal was carried out through the commercial finite element analysis software abaqus. the influence of the sheet thickness, laser energy, constraints aperture and laser spot spacing on the sheet metal deformation are investigated. the results show that: with the increase of sheet thickness, the deformation range of sheet decreases, and the amplitude of deformation decreases firstly and then increases. the deformation increases linearly with the increase of laser energy. the larger boundary constraint aperture leads to the larger deformation of sheet metal. there are no obvious influence on the forming accuracy when an opposite laser spot spacing is adopted. therefore, under the condition of meeting the accuracy requirement, for improving the efficiency, adopting a certain laser spot spacing to finish the forming should be considered.


Author(s):  
B. Scott Kessler ◽  
A. Sherif El-Gizawy

The accuracy of a finite element model for design and analysis of a metal forging operation is limited by the incorporated material model’s ability to predict deformation behavior over a wide range of operating conditions. Current rheological models prove deficient in several respects due to the difficulty in establishing complicated relations between many parameters. More recently, artificial neural networks (ANN) have been suggested as an effective means to overcome these difficulties. In the present work, a previously developed ANN with the ability to determine flow stresses based on strain, strain rate, and temperature is incorporated with finite element code. Utilizing this linked approach, a preliminary model for forging an aluminum wheel is developed. This novel method, along with a conventional approach, is then measured against the forging process as it is currently performed in actual production.


Author(s):  
Venkatesan Venkataraman ◽  
Malar Mohan Keppanan ◽  
Vinoth Dhanasekaran

Abstract In industrial ball mills, monitoring of girth gear and dual mesh pinion gearboxes are required for successful operation. In this paper, the dynamic response of an industrial ball mill is investigated through finite element analysis using ANSYS. A half symmetry model of the ball mill drive with anti-symmetry option is considered for the Finite element study to reduce the analysis time. Modal analysis is performed to extract the fundamental frequencies. A sufficient number of modes are extracted to capture at least 80 percent of total mass in each direction. Then, a harmonic analysis is performed by introducing a periodic exciting force on the ball mill. The dynamic response of the ball mill during resonance is studied.


2017 ◽  
Vol 21 (3) ◽  
pp. 1301-1307 ◽  
Author(s):  
Nejad Masoudi ◽  
Mahmoud Shariati ◽  
Khalil Farhangdoost

The aim of this paper is to develop means to predict accurately the residual stresses due to quenching process of an UIC60 rail. A 3-D non-linear stress analysis model has been applied to estimate stress fields of an UIC60 rail in the quenching process. A cooling mechanism with water spray is simulated applying the elastic-plastic finite element analysis for the rail. The 3-D finite element analysis results of the studies presented in this paper are needed to describe the initial conditions for analyses of how the service conditions may act to change the as-manufactured stress field.


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