On Testing and Modeling Automotive Spool-Type Hydraulic Valve With Circular Flow Ports

Author(s):  
M. Cao ◽  
K. W. Wang ◽  
L. DeVries ◽  
Y. Fujii ◽  
W. E. Tobler ◽  
...  

This paper describes empirical investigations of the fluid field for a spool-type hydraulic valve with symmetrically distributed circular ports that is often found in an automotive VFS (Variable Force Solenoid) valve system. Through extensive data analysis, a general trend of fluid force and flow rate is derived as a function of pressure drop and valve opening. Aiming at further revealing the insights of the steady state spool valve fluid field, the equivalent jet angle and discharge coefficient are calculated from the measurements based on the lumped parameter models. New Non-Dimensional Artificial Neural Network (NDANN)-based hydraulic valve system models are also developed in this paper through the use of equivalent jet angle and discharge coefficient. By introducing the outputs of the new NDANN models into the lumped parameter model, fluid force and flow rate can be easily calculated. Therefore, the new approach calculates fluid force and flow rate as well as the intermediate variables (equivalent jet angle and discharge coefficient) with useful design implications. The network training and testing demonstrate that the NDANN fluid field estimators can accurately capture the relationship between the key geometry parameters and discharge coefficient/jet angle. The new approach also maintains the non-dimensional network configuration and possesses scalability with respect to the geometry parameters and key operating conditions. All these features make the new NDANN fluid field estimator a valuable tool for automotive hydraulic system design.

2005 ◽  
Vol 128 (3) ◽  
pp. 636-654 ◽  
Author(s):  
M. Cao ◽  
K. W. Wang ◽  
L. DeVries ◽  
Y. Fujii ◽  
W. E. Tobler ◽  
...  

In automatic transmission design, electronic control techniques have been adopted through proportional variable-force-solenoid valves, which typically consist of spool-type valves (Christenson, W. A., 2000, SAE Technical Paper Series, 2000-01-0116). This paper presents an experimental investigation and neural network modeling of the fluid force and flow rate for a spool-type hydraulic valve with symmetrically distributed circular ports. Through extensive data analysis, general trends of fluid force and flow rate are derived as functions of pressure drop and valve opening. To further reveal the insights of the spool valve fluid field, equivalent jet angle and discharge coefficient are calculated from the measurements, based on the lumped parameter models. By incorporating physical knowledge with nondimensional artificial neural networks (NDANN), gray-box NDANN-based hydraulic valve system models are also developed through the use of equivalent jet angle and discharge coefficient. The gray-box NDANN models calculate fluid force and flow rate as well as the intermediate variables with useful design implications. The network training and testing demonstrate that the gray-box NDANN fluid field estimators can accurately capture the relationship between the key geometry parameters and discharge coefficient/jet angle. The gray-box NDANN maintains the nondimensional network configuration, and thus possesses good scalability with respect to the geometry parameters and key operating conditions. All of these features make the gray-box NDANN fluid field estimator a valuable tool for hydraulic system design.


Author(s):  
M. Cao ◽  
K. W. Wang ◽  
L. DeVries ◽  
Y. Fujii ◽  
W. E. Tobler ◽  
...  

A conventional automatic transmission (AT) hydraulic control system includes many spool-type valves that have highly asymmetric flow geometry. An accurate analysis of their flow fields typically requires a time-consuming computational fluid dynamics (CFD) technique. A simplified flow field model that is based on a lumped geometry is computationally efficient. However, it often fails to account for asymmetric flow characteristics, leading to an inaccurate analysis. In this work, a new hydraulic valve fluid field model is developed based on a non-dimensional neural network (NDANN) to provide an accurate and numerically efficient tool in AT control system design applications. A “grow-and-trim” procedure is proposed to identify critical non-dimensional inputs and optimize the network architecture. A hydraulic valve testing bench is designed and built to provide data for neural network model development. NDANN-based fluid force and flow rate estimator are established based on the experimental data. The NDANN models provide more accurate predictions of flow force and flow rates under broad operating conditions compared with conventional lumped flow field models. The NDANN fluid field estimator also exhibits input-output scalability. This capability allows the NDANN model to estimate the fluid force and flow rate even when the design geometry parameters are outside the range of the training data.


2004 ◽  
Vol 4 (3) ◽  
pp. 257-270 ◽  
Author(s):  
M. Cao ◽  
K. W. Wang ◽  
L. DeVries ◽  
Y. Fujii , ◽  
W. E. Tobler , ◽  
...  

An automatic transmission (AT) hydraulic control system includes many spool-type valves that have highly asymmetric flow geometry. A simplified flow field model based on a lumped geometry is computationally efficient. However, it often fails to account for asymmetric flow characteristics, leading to an inaccurate analysis. An accurate analysis of their flow fields typically requires using the computational fluid dynamics (CFD) technique, which is numerically inefficient and time consuming. In this paper, a new hydraulic valve fluid field model is developed based on non-dimensional artificial neural networks (NDANNs) to provide an accurate and numerically efficient tool in AT control system design applications. A grow-and-trim procedure is proposed to identify critical non-dimensional inputs and optimize the network architecture. A hydraulic valve testing bench is designed and built to provide data for neural network model development. NDANN-based fluid force and flow rate estimators are established based on the experimental data. The NDANN models provide more accurate predictions of flow force and flow rates under broad operating conditions (such as different pressure drops and valve openings) compared with conventional lumped flow field models. Because of its non-dimensional characteristic, the NDANN fluid field estimator also exhibits good input-output scalability, which allows the NDANN model to estimate the fluid force and flow rate even when the operating condition parameter or design geometry parameters are outside the range of the training data. That is, although the operating/geometry parameter values are outside the range of the training sets, the non-dimensional values of the specific operating/geometry parameters are still within the training range. This feature makes the new model a potential candidate as a system design tool.


Author(s):  
Corine Meuleman ◽  
Frank Willems ◽  
Rick de Lange ◽  
Bram de Jager

Surge is measured in a low-speed radial compressor with a vaned diffuser. For this system, the flow coefficient at surge is determined. This coefficient is a measure for the inducer inlet flow angle and is found to increase with increasing rotational speed. Moreover, the frequency and amplitude of the pressure oscillations during fully-developed surge are compared with results obtained with the Greitzer lumped parameter model. The measured surge frequency increases when the compressor mass flow is throttled to a smaller flow rate. Simulations show that the Greitzer model describes this relation reasonably well except for low rotational speeds. The predicted amplitude of the pressure rise oscillations is approximately two times too small when deep surge is met in the simulations. For classic surge, the agreement is worse. The amplitude is found to depend strongly on the shape of the compressor and throttle characteristic, which are not accurately known.


2011 ◽  
Vol 189-193 ◽  
pp. 2285-2288
Author(s):  
Wen Hua Jia ◽  
Chen Bo Yin ◽  
Guo Jin Jiang

Flow features, specially, flow rate, discharge coefficient and efflux angle under different operating conditions are numerically simulated, and the effects of shapes and the number of notches on them are analyzed. To simulate flow features, 3D models are developed as commercially available fluid flow models. Most construction machineries in different conditions require different actions. Thus, in order to be capable of different actions and exhibit good dynamic behavior, flow features should be achieved in designing an optimized proportional directional spool valve.


Author(s):  
H. Shang ◽  
G. K. Matthew ◽  
W. Luo

Abstract A combined lumped/distributed parameter model for the follower system of a hydraulically operated valve is compared to a lumped parameter model of the same system. Since previous results show excellent correspondence between the lumped/distributed parameter model and measured response, it is natural to attempt to simplify the model and to again perform a comparison. Results of several examples are shown.


Author(s):  
Devdas Shetty ◽  
Claudio Campana ◽  
Nikolay Nazaryan ◽  
Louis Manzione

A great amount of research is being conducted to incorporate smart material actuators in aerospace applications such as (1) turbo fan engines (2) servo flap actuators for helicopter rotor control. For example, a piezoelectric stack actuator, coupled with mechanical or hydraulic amplification could provide the actuation required for the variable pitch fan system with a potentially higher level of reliability. In addition, piezoelectric actuation system could do so at a lower overall weight. However, there are limitations with existing piezoelectric stack actuators relative to power requirements. Therefore, a new approach has been investigated to improve these characteristics in order for piezoelectric stacks to be a feasible solution for these types of large scale applications. A new configuration involving dielectric, conductor, piezoelectric material in a particular sequence of stack actuation is examined and experimented. A nonlinear lumped parameter model of a piezoelectric stack has been developed to describe the behavior for the purpose of control actuation analysis.


Author(s):  
Tristan M. Ericson ◽  
Robert G. Parker

Planetary gear vibration is a major source of noise and may lead to fatigue-induced failures in bearings or other drivetrain components. Gear designers use mathematical models to analyze potential designs, but these models remain unverified by experimental data. This paper presents experiments that completely characterize the dynamic behavior of a spur planetary gear by modal testing and spinning tests under representative operating conditions, focusing on the independent motion of planetary components. Accelerometers are mounted directly to individual gear bodies. Rotational and translational accelerations obtained from the experiments are compared to the predictions of a lumped parameter model. Natural frequencies, modes, and forced response agree well between experiments and the model. Rotational, translational, and planet mode types presented in published analytical research are observed experimentally.


2013 ◽  
Vol 305 (12) ◽  
pp. H1709-H1717 ◽  
Author(s):  
Samira Jamalian ◽  
Christopher D. Bertram ◽  
William J. Richardson ◽  
James E. Moore

Any disruption of the lymphatic system due to trauma or injury can lead to edema. There is no effective cure for lymphedema, partly because predictive knowledge of lymphatic system reactions to interventions is lacking. A well-developed model of the system could greatly improve our understanding of its function. Lymphangions, defined as the vessel segment between two valves, are the individual pumping units. Based on our previous lumped-parameter model of a chain of lymphangions, this study aimed to identify the parameters that affect the system output the most using a sensitivity analysis. The system was highly sensitive to minimum valve resistance, such that variations in this parameter caused an order-of-magnitude change in time-average flow rate for certain values of imposed pressure difference. Average flow rate doubled when contraction frequency was increased within its physiological range. Optimum lymphangion length was found to be some 13–14.5 diameters. A peak of time-average flow rate occurred when transmural pressure was such that the pressure-diameter loop for active contractions was centered near maximum passive vessel compliance. Increasing the number of lymphangions in the chain improved the pumping in the presence of larger adverse pressure differences. For a given pressure difference, the optimal number of lymphangions increased with the total vessel length. These results indicate that further experiments to estimate valve resistance more accurately are necessary. The existence of an optimal value of transmural pressure may provide additional guidelines for increasing pumping in areas affected by edema.


Author(s):  
Ming Ding ◽  
Jie Wang ◽  
Xiaoyong Yang ◽  
Lei Shi ◽  
Qingshan Su

A lumped parameter model was developed to study dynamic performances of plate-fin recuperator in high temperature gas-cooled reactor with direct helium turbine cycle (HTGR-GT). For the core heat capacitance of recuperator was far larger than heat capacitance and thermal flow rate of helium, it was reasonable to ignore the influence of heat capacitance of fluid on dynamic characteristics of recuperator and develop the lumped parameter model with infinite core heat capacitance. The model was solved by four-order Rounge-Kutta method, considering the influence of temperature on helium thermal properties. Based on the lump parameter model, transient response of outlet temperatures of recuperator was analyzed when step and ramp changes of inlet temperatures of recuperator took place in hot side, as well as mass flow rate of recuperator. Transient responses of the core temperature and outlet temperatures of helium were also analyzed while power was regulated in course of normal operation and total electric load was rejected from full power.


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