Fabrication of Inkjet Printed Flexible Electronics by Low Temperature Subtractive Laser Processing

Author(s):  
Seung Hwan Ko ◽  
Jaewon Chung ◽  
Yeonho Choi ◽  
Costas P. Griogoropoulos ◽  
Dimos Poulikakos

The low temperature fabrication of passive electrical components (resistor, capacitor) on flexible substrates is presented in this paper. A drop-on-demand (DOD) ink-jetting system was used to print passive electrical components from gold nano-particles suspended in Alpha-Terpineol solution on a flexible polymer substrate. PVP (poly-4-vinylphenol) in PGMEA (propylene glycol monomethyl ether acetate) solvent was inkjet-printed as dielectric layer for capacitor. A pulsed laser beam was irradiated to produce finer electrical components, thereby overcoming the inherent limitation of inkjet processing. A continuous Ar laser beam was irradiated locally to evaporate carrier solvent as well as to cure the gold nano-particles in order to improve the electrical resistivity. Conductor lines and capacitors were fabricated on polymer substrate and their performance was analyzed.

Author(s):  
Seung Hwan Ko ◽  
Jaewon Chung ◽  
Yeonho Choi ◽  
David J. Hwang ◽  
Costas P. Grigoropoulos ◽  
...  

The low temperature fabrication of electrical components on flexible substrate is presented in this paper. As an additive process, combined with a CAD tool, a drop-on-demand (DOD) inkjetting system was used to print electrical components from gold nano-particles suspended in Alpha-Terpineol solution on flexible polymer substrates. In a subtractive process, Nd:YAG pulsed laser was irradiated to produce finer electrical components. Continuous Ar laser was irradiated locally to evaporate carrier solution as well as to sinter gold nanoparticles. It is demonstrated for the first time, that the melting temperature depression of gold nanoink, combined with local laser heating and ablation can be used to fabricate micro electric components on low melting temperature polymer substrate to realize flexible electronics.


Author(s):  
Seung Hwan Ko ◽  
Heng Pan ◽  
Costas P. Grigoropoulos ◽  
Dimos Poulikakos

A novel high resolution OFET (organic field effect transistor) fabrication process has been developed to realize low cost, large area electronics at low processing temperature without use of expensive, high temperature lithography process in vacuum. A drop-on-demand (DOD) ink-jetting system was used to print gold nano-particles suspended in Alpha-Terpineol solvent. Continuous Argon ion laser was irradiated locally to evaporate carrier solvent as well as sinter gold nano-particles in order to fabricate metal source and drain electrodes with high resolution and minimal thermal damage to the substrate. PVP (poly-4-vinylphenol) in Hexanol solvent and air-stable semiconductor polymer (Carboxulate - functionalized Polythiophenes) in 1,2-dichlorobenzene (o-DCB) solvent were spin-coated to form thin film of dielectric layer and semiconducting active layer. All of the processes were carried out in plastic-compatible low temperature, ambient air and atmospheric pressure environment. The OFETs showed good accumulation mode p-channel transistor behavior with carrier mobility of 0.01cm2/V·s and Ion/Ioff ratio of ranging from 103 to 104.


2012 ◽  
Vol 1529 ◽  
Author(s):  
Siyuan Ma ◽  
Vadim Bromberg ◽  
Frank D. Egitto ◽  
Timothy J. Singler

ABSTRACTDeposition of solution-processed functional materials generally requires additional post-processing to optimize the functionality of the material. We study sintering of Ag nanoparticle (NP) (with average diameter 77nm) deposits for improved electrical conductivity, with emphasis on Argon plasma methods compatible with the low temperature requirements of regular low-cost flexible polymer substrates. The relationship between plasma parameters (such as power and treatment time) versus sintering results (sintered structure depth, film continuity and electrical sheet resistance) will be reported. According to our efforts so far, we have achieved the electrical resistivity of the sintered film at about 20 times greater than the value of bulk silver using a process compatible with the low temperature requirements of common flexible polymer substrates.


2019 ◽  
Vol 55 (2) ◽  
pp. 1-4
Author(s):  
T. Goto ◽  
Y. Kitamoto ◽  
K. Matsui ◽  
H. Kuroe ◽  
A. Endo ◽  
...  

Author(s):  
Seung Hwan Ko ◽  
Inkyu Park ◽  
Heng Pan ◽  
Albert P. Pisano ◽  
Costas P. Grigoropoulos

The low temperature fabrication of OFET (organic field effect transistor) is presented in this paper. PDMS imprinting mold was used to pattern gold nano-particles suspended in Alpha-Terpineol solvent. After imprinting, nanoparticles was dried and then sintered at plastic compatible low temperature. Finally, air stable semiconductor polymer (modified polythiophene) in dichlorobenzene (o-DCB) solution to fabricate OFETs on flexible polymer substrates. The performance of the transistors were characterized and discussed.


2009 ◽  
Vol 48 (9) ◽  
pp. 095003 ◽  
Author(s):  
Ki-Yeon Yang ◽  
Kyung-Min Yoon ◽  
Jong-Woo Kim ◽  
Jong-Hwa Lee ◽  
Heon Lee

2020 ◽  
Vol 64 (5) ◽  
pp. 50405-1-50405-5
Author(s):  
Young-Woo Park ◽  
Myounggyu Noh

Abstract Recently, the three-dimensional (3D) printing technique has attracted much attention for creating objects of arbitrary shape and manufacturing. For the first time, in this work, we present the fabrication of an inkjet printed low-cost 3D temperature sensor on a 3D-shaped thermoplastic substrate suitable for packaging, flexible electronics, and other printed applications. The design, fabrication, and testing of a 3D printed temperature sensor are presented. The sensor pattern is designed using a computer-aided design program and fabricated by drop-on-demand inkjet printing using a magnetostrictive inkjet printhead at room temperature. The sensor pattern is printed using commercially available conductive silver nanoparticle ink. A moving speed of 90 mm/min is chosen to print the sensor pattern. The inkjet printed temperature sensor is demonstrated, and it is characterized by good electrical properties, exhibiting good sensitivity and linearity. The results indicate that 3D inkjet printing technology may have great potential for applications in sensor fabrication.


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