Impact Response of an Adhesively Bonded Lap Joint

Author(s):  
Jack Chiu ◽  
Feridun Delale ◽  
Niell Elvin

Failure of adhesively bonded joints is often dictated by the stresses developed within the adhesive layer, which are difficult to measure experimentally. While solutions, including closed-form solutions, exist for static cases, even numerical solutions are not easily obtainable for dynamic cases where the bonded layers are dissimilar in material and/or geometry. In this paper, we present a method to determine the dynamic stresses in the adhesive and adherends of adhesively bonded lap joints subjected to arbitrary dynamic end loads. In the formulation the adherends are treated as orthotropic plates while the adhesive layer is approximated as a tension-shear spring. The equations of motion result in a complex system of fourteen (14) partial differential equations in time and space. The equations are solved numerically using the Finite Difference Method (FDM). First, special cases where known solutions exist are solved to verify both the formulation and the numerical approach. Next, the problem of a lap joint subject to a remote, transmitted impact is considered and results are obtained. The planar distribution of stresses within the adhesive layer shows areas of dynamic stress concentration which may act as crack nucleation sites.

Author(s):  
Emad Mazhari ◽  
Sayed A. Nassar

In this study, the Fickian diffusion formulation is extended to the adhesive layer of a single lap joint (SLJ) model, in order to develop a coupled peel and shear stress-diffusion model. Constitutive equations are formulated for shear and peel stresses in terms of adhesive material properties that are time- and location-dependent. Numerical solution is provided for the effect of diffusion on shear and peel stresses distribution. Detailed discussion of the results is presented.


Author(s):  
Emad Mazhari ◽  
Sayed A. Nassar

In this study, the Fickian diffusion formulation is extended to the adhesive layer of a single lap joint model, in order to develop a coupled peel and shear stress-diffusion model. Constitutive equation are formulated for shear and peel stresses in terms of adhesive material properties that are time and location-dependent. Numerical solution is provided for the effect of diffusion on shear and peel stresses distribution. Detailed discussion of the results is presented.


Symmetry ◽  
2019 ◽  
Vol 11 (12) ◽  
pp. 1437 ◽  
Author(s):  
Yanfeng Zhang ◽  
Zhengong Zhou ◽  
Zhiyong Tan

The performance of joint structure is an important aspect of composite material design. In this study, we examined the compression shear bearing capacity of the adhesively bonded single-lap joint structure of high-temperature-resistant composite materials (C/C composite materials). The test pieces were produced in accordance with the appropriate ASTM C1292 standard, which were used for the compression shear test. The failure morphology of the layer was observed by a digital microscopic system and scanning electron microscope. The experimental result shows that the load on the test piece increased nonlinearly until the failure occurred, and most of the adhesive layer exhibited cohesive failures at three temperature points (400, 600, and 800 °C), while the interface failures occurred in a small part of the adhesive layer. A numerical analysis model was established using ABAQUS finite element software. The simulation results were compared with the test results to verify the correctness of the model. On the basis of correctness of the model verified by comparing the simulation results and the test results, the influences of temperature and overlapped length on the joint compression shear performance were studied through the validated simulation method. Numerical results showed that the ultimate load of the joint decreased with increases in temperature and that the distribution trends of the shear stresses in the overlapped length direction were substantially the same for joints of different overlapped lengths.


1996 ◽  
Vol 118 (1) ◽  
pp. 122-134 ◽  
Author(s):  
U. Yuceoglu ◽  
F. Toghi ◽  
O. Tekinalp

This study is concerned with the free bending vibrations of two rectangular, orthotropic plates connected by an adhesively bonded lap joint. The influence of shear deformation and rotatory inertia in plates are taken into account in the equations according to the Mindlin plate theory. The effects of both thickness and shear deformations in the thin adhesive layer are included in the formulation. Plates are assumed to have simply supported boundary conditions at two opposite edges. However, any boundary conditions can be prescribed at the other two edges. First, equations of motion at the overlap region are derived. Then, a Levy-type solution for displacements and stress resultants are used to formulate the problem in terms of a system of first order ordinary differential equations. A revised version of the Transfer Matrix Method together with the boundary and continuity conditions are used to obtain the frequency equation of the system. The natural frequencies and corresponding mode shapes are obtained for identical and dissimilar adherends with different boundary conditions. The effects of some parameters on the natural frequencies are studied and plotted.


1981 ◽  
Vol 48 (2) ◽  
pp. 331-338 ◽  
Author(s):  
F. Delale ◽  
F. Erdogan

In this paper an adhesively bonded lap joint is analyzed by assuming that the adherends are elastic and the adhesive is linearly viscoelastic. After formulating the general problem a specific example for two identical adherends bonded through a three parameter viscoelastic solid adhesive is considered. The standard Laplace transform technique is used to solve the problem. The stress distribution in the adhesive layer is calculated for three different external loads namely, membrane loading, bending, and transverse shear loading. The results indicate that the peak value of the normal stress in the adhesive is not only consistently higher than the corresponding shear stress but also decays slower.


Author(s):  
SMJ Razavi ◽  
MR Ayatollahi ◽  
M Samari ◽  
LFM da Silva

This paper addresses numerical and experimental examination of the role of zigzag interface shapes on the load bearing capacity and fatigue life of adhesively bonded single lap joints. Aluminum adherends with non-flat zigzag interfaces were tested under both quasi-static and fatigue loading conditions. The quasi-static test results revealed that the non-flat adhesive joints have higher load bearing capacity compared to the conventional flat single lap joints. Comparative fatigue tests with different loading levels revealed that the non-flat zigzag single lap joint had considerably higher fatigue life than the conventional lap joint.


Author(s):  
Jannik Zimmermann ◽  
Josef Weiland ◽  
Mohammad Zamaan Sadeghi ◽  
Alexander Schiebahn ◽  
Uwe Reisgen ◽  
...  

Considering the aerospace sector, the use of adhesively bonded joints is constantly increasing over the last decades. Due to its lightweight and capability of joining various materials with different coefficient of thermal expansion, this joining technique offers many benefits over conventional methods like rivets, screws and welding. On the other hand, structural adhesives consists of polymer chains that can be severely affected by the environment. An example of such an environmental effect is the interaction of the polymer chains of the adhesive with ionizing radiation in space. Nevertheless in the literature, the influence of ionizing radiation on the mechanical properties of epoxides is covered but not well understood. The present work describes a method of determining the stiffness of an adhesively bonded single lap joint (SLJ) using closed form solution equations. This analytical approach is compared with a numerical model. The mechanical properties of the adhesive in both models is degraded due to irradiation, based on experiments conducted by the European Organization for Nuclear Research (CERN). The results show that the degradation of the mechanical properties of the adhesive layer has a significant influence on the joint stiffness. This effect increases with growing adhesive layer thickness. Comparing the results with a finite element model, it is shown that the developed calculation scheme overestimates the stiffness of the SLJ. This is caused by the neglection of bending stresses within the adherends.


2021 ◽  
Author(s):  
MEHMET EMIN ERCAN ◽  
FERHAT KADIOGLU

This work aims to investigate the dynamic behavior of adhesively-bonded Single Lap Joints (SLJs) under ballistic conditions. For this purpose, the joints with clamped-clamped boundary conditions were modelled using a Finite Element Method (FEM) via ABAQUS package program. The numerical model is based on the joint subjected to a projectile with a mass of 1.25 gr, a density of 11.3 gr/cm3, and an impacting velocity of 100 m/s. The experimental tests conducted in a specially designed set-up were performed via an air-pressurized gun. 6061 aluminum adherends and an adhesive film were used to manufacture the bonded structure. Curves of the velocity and dynamic load against time were predicted for the joint under the impacting projectile. Failure and stress distributions in the adherend as well as in the adhesive layer were predicted that was validated via the experimental results. The prediction was made according to the worst case scenario that accounts the input data obtained from the quasi-static conditions.


2007 ◽  
Vol 345-346 ◽  
pp. 1473-1476
Author(s):  
Sang Soon Lee

In this paper, stress distribution in a double lap joint subjected to a tensile load is investigated using the boundary element method. The adhesive used in this study is a commercial epoxy system which can be cured at room temperature. The adhesive is assumed to be linearly viscoelastic. The order of the singularity is obtained numerically for a given viscoelastic model. The numerical results show that interface stresses are large enough to initiate local yielding or edge cracks. Since the exceedingly large stresses cannot be borne by the adhesive layer, edge cracks can occur at the interface corner.


2014 ◽  
Vol 912-914 ◽  
pp. 441-444
Author(s):  
Yan Rong Pang ◽  
Ran Liu ◽  
Ya Juan Li ◽  
Bo Han Lu ◽  
Xin Kang Xing ◽  
...  

Acoustic emission (AE) was used to monitor the tensile test of composites with adhesive specimens. The mechanical response behavior, damage and failure characteristics, and the corresponding AE characteristics of the composites have been investigated. The results show that the load of the join with defect in the adhesive layer is lower than the join with no defect. The higher AE relative energy and the AE amplitude were obtained in the adhesive specimen with defect in the adhesive layer whereas the variation of the AE relative energy is different from the adhesive specimen with on defect. The characteristics such as AE amplitude distribution, relative energy and cumulative hits are connected with the tensile damage and failure of the adhesively bonded single-lap joints of composite laminate. In the actual AE monitoring, these feature parameters should be considered entirely assess the damage and failure of the composites structures.


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