Tribological Investigation of Copper (Cu) and Copper Oxide (CuO) Nanoparticles Based Nanolubricants for Machine Tool Slideways

Author(s):  
Saravanakumar Nesappan ◽  
Nallasamy Palanisamy ◽  
Mahesh Chandran

The present study intends to evaluate the tribological characteristics of Copper (Cu) and Copper oxide (CuO) based nanolubricant for its use in machine tool slideways. Different sizes of copper and copper oxide particles were chosen and physical characterisation were carried out using scanning electron microscope (SEM) and transmission electron microscope (TEM). The nanolubricants were prepared by adding various proportions (0.1%, 0.25%, 0.4% wt) of the particles in Polyalphaolefin (PAO) base oil with lecithin and oleic acid surfactants. Friction and stick-slip characteristics of the nanolubricants were assessed using pin-on-block reciprocating friction monitor simulating the actual loading conditions prevailing in machine tool slideways. Studies were also conducted under elevated temperatures to ascertain the performance of particles at higher temperatures. Extreme pressure properties of the lubricants were studied using Four Ball Tester. The results of the experiments were compared with ISO VG 32 oil, a conventional mineral lubricant meant for machine tool slideways and it was found that the tribological properties nanolubricants using both the nanoparticles were considerably better. The coefficient of friction found to be decreased by 2.5% and 17.5% for copper particles with 0.1% weight composition in ambient temperature and elevated temperature respectively. Whereas for copper oxide particles with 0.1% weight composition a reduction of 14.25% and 10% were obtained.

Author(s):  
D. G. Stewart ◽  
J. B. Hunt

An investigation into the variation of the coefficient of friction during stick-slip sliding of a machine tool carriage is reported. The errors of position induced by the oscillation at feed speeds approaching zero, and at the critical speed when the oscillation amplitude is at a maximum, were measured and the results are given in a non-dimensional empirical relation which includes the effect of system natural frequency and feed speed. The amplitudes of the errors during sliding are shown to remain substantially constant at feed speeds below a critical value for any given machine configuration. At speeds above the critical the oscillations are rapidly damped out. The value of the critical velocity is shown to be a function of bearing pressure. The magnitude of the errors is seen to depend on the system natural frequency, there being a rapid rise in errors with system natural frequencies below about 60 rad/s.


2021 ◽  
Author(s):  
R. L. Kalyani ◽  
Sarath Chandra Veerla ◽  
Venkata Ramana Murthy Kolapalli ◽  
Vijay Kumar P.P.N. ◽  
V. Swamy P. ◽  
...  

In the present study, Annona squamosa leaf extract was used as a reducing and capping agent for the facile green synthesis of nano-copper oxide particles. The optical, structural and morphological...


Author(s):  
J. Barriga ◽  
B. Ferna´ndez ◽  
E. Abad ◽  
B. Coto

Despite progresses achieved in the technology of MEMS, the tribological problem continues being an unresolved matter. Wear and stick-slip phenomena are many times the origin of failure of these devices. The application of self-assembled monolayers (SAMs) in liquid phase seems to be a solution to this problems. SAMs of octadecyltrichlorosilane (CH3(CH2)17SiCl3, OTS) were attached to Si(100) oxidized in liquid phase. Contact angle measurements were used for characterizing the grade of hydrophobicity. The topography of the coating was obtained with an Atomic Force Microscopy (AFM) in semicontact mode. The images showed the presence of particles related to the polymerization of the precursor molecule during the formation process of the SAMs. Creating the film of lubricant in vapour phase would avoid this undesirable effect. Tribological tests were carried out with a microtribometer in linear reciprocating movement with a ball of 2 mm of diameter (100Cr6 and Si3N4) and load of some milinewtons. Results were compared with those obtained for silicon oxidized without any coating. The coefficient of friction (COF) and wear (substrate and ball) were studied under different test conditions.


1966 ◽  
Vol 181 (1) ◽  
pp. 169-184 ◽  
Author(s):  
R. Bell ◽  
M. Burdekin

The friction characteristics resulting from the motion of one surface over another form a very important facet of the behaviour of many physical systems. This statement is particularly valid when considering the behaviour of machine tool slideways. Most slideway elements consist of two plain surfaces whose friction characteristic is modified by the addition of a lubricant. In many cases the complete slideway consists of many mating surfaces and the choice of slideway material, slideway machining and lubricant is often influenced by the long term problem of wear. The aim of this paper is to present results of experiments on a test rig designed to be representative of machine tool slideway conditions; the experiments were wholly concerned with the behaviour of the bearing under dynamic conditions. The major emphasis is on results obtained with a polar additive lubricant which appears to exclude the possibility of ‘stick-slip’ oscillations. A parallel series of tests are reported where a normal hydraulic oil was used as lubricant. The use of this second lubricant allowed some study of the ‘stick-slip’ process. The dynamic friction characteristics, cyclic friction characteristics and damping capacity of several slideway surface combinations have been obtained and are discussed in the context of earlier work in the field and the role of slideways in machine tool behaviour.


2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Qin Lian ◽  
Chunxu Yang ◽  
Jifei Cao

The transition between static and kinetic frictions of steel/shale pairs has been studied. It was found that the coefficient of friction decreased exponentially from static to dynamic friction coefficient with increasing sliding displacement. The difference between static and dynamic friction coefficients and the critical distance Dc under the dry friction condition is much larger than that under the lubricated condition. The transition from static to dynamic friction coefficient is greatly affected by the normal load, quiescent time, and sliding velocity, especially the lubricating condition. Maintaining continuous lubrication of the contact area by the lubricant is crucial to reduce or eliminate the stick-slip motion. The results provide an insight into the transition from static to dynamic friction of steel/shale pairs.


2020 ◽  
Author(s):  
Alexey Vereschaka ◽  
Sergey Grigoriev ◽  
Vladimir Tabakov ◽  
Mars Migranov ◽  
Nikolay Sitnikov ◽  
...  

The chapter discusses the tribological properties of samples with multilayer composite nanostructured Ti-TiN-(Ti,Cr,Al,Si)N, Zr-ZrN-(Nb,Zr,Cr,Al)N, and Zr-ZrN-(Zr,Al,Si)N coatings, as well as Ti-TiN-(Ti,Al,Cr)N, with different values of the nanolayer period λ. The relationship between tribological parameters, a temperature varying within a range of 20–1000°C, and λ was investigated. The studies have found that the adhesion component of the coefficient of friction (COF) varies nonlinearly with a pronounced extremum depending on temperature. The value of λ has a noticeable influence on the tribological properties of the coatings, and the nature of the mentioned influence depends on temperature. The tests found that for the coatings with all studied values of λ, an increase in temperature first caused an increase and then a decrease in COF.


1955 ◽  
Vol 22 (2) ◽  
pp. 207-214
Author(s):  
David Sinclair

Abstract Frictional vibrations, such as stick-slip motion and automobile-brake squeal, which occur when two solid bodies are rubbed together, are analyzed mathematically and observed experimentally. The conditions studied are slow uniform motion and relatively rapid simple harmonic motion of brake lining over a cast-iron base. The equations of motion show and the observations confirm that frictional vibrations are caused primarily by an inverse variation of coefficient of friction with sliding velocity, but their form and occurrence are greatly dependent upon the dynamical constants of the mechanical system. With a constant coefficient of friction, the vibration initiated whenever sliding begins is rapidly damped out, not by the friction but by the “natural” damping of all mechanical systems. The coefficient of friction of most brake linings and other organic materials was essentially invariant with velocity, except that the static coefficient was usually greater than the sliding coefficient. Most such materials usually showed a small decrease in coefficient with increasing temperature. The persistent vibrations resulting from the excess static friction were reduced or eliminated by treating the rubbing surfaces with polar organic compounds which produced a rising friction characteristic.


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