Multi-Objective and Multi-Point Aerodynamic Optimization of Transonic Fan Blades

2014 ◽  
Author(s):  
Maryam Khelghatibana ◽  
Jean-Yves Trépanier ◽  
Christophe Tribes ◽  
Jason Nichols
Keyword(s):  
High Speed ◽  
Stokes Equations ◽  
Pressure Ratio ◽  
Operating Conditions ◽  
Optimized Design ◽  
Aerodynamic Optimization ◽  
Stall Margin ◽  
Choked Flow ◽  
Multi Objective ◽  
Transonic Fan

A multi-objective and multi-point optimization methodology is developed for aerodynamic design of transonic fan blades. The optimization method aims to increase design efficiency, near stall efficiency and stall margin while maintaining the required design pressure ratio and high speed choke margin. Numerical analyses are performed by solving three-dimensional Reynolds-Averaged Navier-Stokes equations combined with shear stress turbulence model. A multi-level blade parameterization is employed to modify the blade geometry. The proposed method is applied to redesign NASA rotor 67. First, an optimization case with considering two operating conditions at peak efficiency and near stall is performed to demonstrate the relation between near stall efficiency and stall margin. An investigation on Pareto optimal solutions of this optimization shows that the stall margin is increased with improving near stall efficiency. Then, in order to maintain the required choke margin, an operating point at high speed choked flow is added to the optimization process. A final optimized design is selected by considering the interaction of design requirements at all three operating points. The new design presents higher efficiency and stall margin without any reduction in the chocking mass flow rate.

Mid-Span Stall Inception in a Transonic Fan

2020 ◽  
Author(s):  
H. Verschueren ◽  
C. A. Hall ◽  
M. J. Wilson
Keyword(s):  
High Speed ◽  
Pressure Ratio ◽  
Measurement Data ◽  
Test Facility ◽  
Tip Leakage Flow ◽  
Suction Surface ◽  
Cfd Validation ◽  
Stall Inception ◽  
Stall Margin ◽  
Transonic Fan

Abstract In this paper, steady and unsteady CFD have been used to investigate stall inception for a modern low pressure ratio transonic fan. The computational results are validated against measurement data from a high-speed test facility. CFD validation was approached as a blind test case. The results shows good agreement between the experiments and computations. Stall is triggered by growth of a suction surface separation behind the shock around the mid-span of the rotor blade. As the fan is throttled the separation grows leading to increased blockage in the blade passages. At the point of instability the separation grows further, locally increasing incidence and leading to the formation of a stall cell. It is shown that changes to the tip leakage flow leave the stall inception mechanism unaffected. A computational case with a suction surface slip patch between 25–75% span shows that the reduction in blockage around the mid-span increases the stall margin by 25%. This demonstrates that for cases with mid-span initiated stall it is important to consider the flow away from the tip as well as the flow in the tip region. A redesigned fan is used to illustrate that design changes around the mid-span can be effective to improve flow range. The redesigned fan increases stall margin by 6.7% while maintaining the design point efficiency within 0.1%.

Sailing Yacht Rig Improvements Through Viscous Computational Fluid Dynamics

2005 ◽  
Author(s):  
Vincent G. Chapin ◽  
Romaric Neyhousser ◽  
Stephane Jamme ◽  
Guillaume Dulliand ◽  
Patrick Chassaing
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Wind Tunnel ◽  
High Speed ◽  
Stokes Equations ◽  
Wind Tunnel Test ◽  
Physical Modelling ◽  
Optimized Design ◽  
Linear Interaction ◽  
Sailing Yacht

In this paper we propose a rational viscous Computational Fluid Dynamics (CFD) methodology applied to sailing yacht rig aerodynamic design and analysis. After an outlook of present challenges in high speed sailing, we emphasized the necessity of innovation and CFD to conceive, validate and optimize new aero-hydrodynamic concepts. Then, we present our CFD methodology through CAD, mesh generation, numerical and physical modelling choices, and their validation on typical rig configurations through wind-tunnel test comparisons. The methodology defined, we illustrate the relevance and wide potential of advanced numerical tools to investigate sailing yacht rig design questions like the relation between sail camber, propulsive force and aerodynamic finesse, and like the mast-mainsail non linear interaction. Through these examples, it is shown how sailing yacht rig improvements may be drawn by using viscous CFD based on Reynolds Averaged Navier-Stokes equations (RANS). Then the extensive use of viscous CFD, rather than wind-tunnel tests on scale models, for the evaluation or ranking of improved designs with increased time savings. Viscous CFD methodology is used on a preliminary study of the complex and largely unknown Yves Parlier Hydraplaneur double rig. We show how it is possible to increase our understanding of his flow physics with strong sail interactions, and we hope this methodology will open new roads toward optimized design. Throughout the paper, the necessary comparison between CFD and wind-tunnel test will be presented to focus on limitations and drawbacks of viscous CFD tools, and to address future improvements.

An Impact of Self-Recirculation Casing Treatment (SRCT) Configurations on Impeller Stall Margin and the Flow Field

2012 ◽  
Author(s):  
Yan Ma ◽  
Guang Xi ◽  
Guangkuan Wu
Keyword(s):  
Flow Field ◽  
High Speed ◽  
Operating Conditions ◽  
Centrifugal Impeller ◽  
Flow Angle ◽  
Stall Margin ◽  
Casing Treatment ◽  
Swirl Velocity ◽  
Inlet Swirl ◽  
Unsteady Simulation

The present paper describes an investigation of stall margin enhancement and a detailed analysis of the impeller flow field due to self-recirculation casing treatment (SRCT) configuration of a high-speed small-size centrifugal impeller. The influence of different SRCT configurations on the impeller flow field at near-stall condition has been analyzed, highlighting the improvement in stall flow ability. This paper also discusses the influence of the SRCT configurations on the inlet flow angle, inlet swirl velocity and loss distribution in the impeller passage to understand the mechanism of the SRCT configurations in enhancing the stall margin of the impeller. The variation of the bleed flow rate at different operating conditions is also presented in this paper. Finally, the time-averaged unsteady simulation results at near-stall point are presented and compared with steady-state solutions.

Wake Analysis of an Aerodynamically Optimized Boxprop High-Speed Propeller

2019 ◽  
Vol 141 (9) ◽  
Author(s):  
Alexandre Capitao Patrao ◽  
Tomas Grönstedt ◽  
Anders Lundbladh ◽  
Gonzalo Montero Villar
Keyword(s):  
High Speed ◽  
Tip Vortex ◽  
Lower Amount ◽  
Optimized Design ◽  
Aerodynamic Optimization ◽  
Vortex Strength ◽  
Percentage Point Increase ◽  
Aerodynamic Loading ◽  
Point Increase ◽  
Propeller Blades

The Boxprop is a novel, double-bladed, tip-joined propeller for high-speed flight. The concept draws inspiration from the box wing concept and could potentially decrease tip vortex strength compared with conventional propeller blades. Early Boxprop designs experienced significant amounts of blade interference. By performing a wake analysis and quantifying the various losses of the flow, it could be seen that these Boxprop designs produced 45% more swirl than a conventional reference blade. The reason for this was the proximity of the Boxprop blade halves to each other, which prevented the Boxprop from achieving the required aerodynamic loading on the outer parts of the blade. This paper presents an aerodynamic optimization of a 6-bladed Boxprop aiming at maximizing efficiency and thrust at cruise. A geometric parametrization has been adopted which decreases interference by allowing the blade halves to be swept in opposite directions. Compared with an earlier equal-thrust Boxprop design, the optimized design features a 7% percentage point increase in propeller efficiency and a lower amount of swirl and entropy generation. A vortex-like structure has also appeared downstream of the optimized Boxprop, but with two key differences relative to conventional propellers. (1) Its formation differs from a traditional tip vortex and (2) it is 46% weaker than the tip vortex of an optimized 12-bladed conventional propeller.

Theory Versus Experiment for the Effects of Pressure Ratio on the Performance of an Orifice-Compensated Hybrid Bearing

1998 ◽  
Vol 120 (4) ◽  
pp. 930-936 ◽  
Author(s):  
P. Mosher ◽  
D. W. Childs
Keyword(s):  
High Speed ◽  
Stokes Equations ◽  
Load Capacity ◽  
Dynamic Stiffness ◽  
Pressure Ratio ◽  
Navier Stokes ◽  
Rotordynamic Coefficients ◽  
Wide Range ◽  
Bearing Load ◽  
Hybrid Bearing

This research investigates the effect of varying the concentric recess pressure ratio of hybrid (combination hydrostatic and hydrodynamic) bearings to be used in high-speed, high-pressure applications. Bearing flowrate, load capacity, torque, rotordynamic coefficients, and whirl frequency ratio are examined to determine the concentric, recess-pressure ratio which yields optimum bearing load capacity and dynamic stiffness. An analytical model, using two-dimensional bulk-flow Navier-Stokes equations and anchored by experimental test results, is used to examine bearing performance over a wide range of concentric recess pressure ratios. Typically, a concentric recess pressure ratio of 0.50 is used to obtain maximum bearing load capacity. This analysis reveals that theoretical optimum bearing performance occurs for a pressure ratio near 0.40, while experimental results indicate the optimum value to he somewhat higher than 0.45. This research demonstrates the ability to analytically investigate hybrid bearings and shows the need for more hybrid-bearing experimental data.

Correlations Hidden in Compressor Maps

2011 ◽  
Author(s):  
Joachim Kurzke
Keyword(s):  
High Speed ◽  
Pressure Ratio ◽  
Leading Edge ◽  
Operating Conditions ◽  
Specific Work ◽  
Gas Generator ◽  
High Pressure Ratio ◽  
Map Adaptation ◽  
Physical Phenomena ◽  
Corrected Flow

Realistic compressor maps are the key to high quality gas turbine performance calculations. When modeling the performance of an existing engine then these maps are usually not known and must be approximated by adapting maps from literature to either measured data or to other available information. There are many publications describing map adaptation processes, simple ones and more sophisticated physically based scaling rules. There are also reports about using statistics, genetic algorithms, neural networks and even morphing techniques for re-engineering compressor maps. This type of methods does not consider the laws of physics and consequently the generated maps are valid at best in the region in which they have been calibrated. This region is frequently very narrow, especially in case of gas generator compressors which run in steady state always on a single operating line. This paper describes which physical phenomena influence the shape of speed and efficiency lines in compressor maps. For machines operating at comparatively low speeds (so that the flow into each stage is subsonic), there is usually considerable range between choke and stall corrected flow. As the speed of the machine is increased the range narrows. For high-speed stages with supersonic relative flow into the rotor the efficiency maximum is where the speed line turns over from vertical to lower than maximum corrected flow. At this operating condition the shock is about to detach from the leading edge of the blades. The flow at a certain speed can also be limited by choking in the compressor exit guide vanes. For high pressure ratio single stage centrifugal compressors this is a normal case, but it can also happen with low pressure ratio multistage boosters of turbofan engines, for example. If the compressor chokes at the exit, then the specific work remains constant along the speed line while the overall pressure ratio varies and that generates a very specific shape of the efficiency contour lines in the map. Also in other parts of the map, the efficiency varies along speed lines in a systematic manner. Peculiar shapes of specific work and corrected torque lines can reveal physically impossibilities that are difficult to see in the standard compressor map pictures. Compressor maps generated without considering the inherent physical phenomena can easily result in misleading performance calculations if used at operating conditions outside of the region where they have been calibrated. Whatever map adaptation method is used: the maps created in such a way should be checked thoroughly for violations of the underlying laws of compressor physics.

Multi-objective aerodynamic optimization design of high-speed train head shape

2017 ◽  
Vol 18 (11) ◽  
pp. 841-854 ◽  
Author(s):  
Liang Zhang ◽  
Ji-ye Zhang ◽  
Tian Li ◽  
Ya-dong Zhang
Keyword(s):  
High Speed ◽  
Optimization Design ◽  
High Speed Train ◽  
Head Shape ◽  
Aerodynamic Optimization ◽  
Multi Objective

scholarly journals A zonal approach for estimating pressure ratio at compressor extreme off-design conditions

2018 ◽  
Vol 20 (4) ◽  
pp. 393-404 ◽  
Author(s):  
José Galindo ◽  
Roberto Navarro ◽  
Luis Miguel García-Cuevas ◽  
Daniel Tarí ◽  
Hadi Tartoussi ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
High Speed ◽  
Internal Combustion Engines ◽  
Pressure Ratio ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Combustion Engines ◽  
One Dimensional ◽  
Performance Map

Zero-dimensional/one-dimensional computational fluid dynamics codes are used to simulate the performance of complete internal combustion engines. In such codes, the operation of a turbocharger compressor is usually addressed employing its performance map. However, simulation of engine transients may drive the compressor to work at operating conditions outside the region provided by the manufacturer map. Therefore, a method is required to extrapolate the performance map to extended off-design conditions. This work examines several extrapolating methods at the different off-design regions, namely, low-pressure ratio zone, low-speed zone and high-speed zone. The accuracy of the methods is assessed with the aid of compressor extreme off-design measurements. In this way, the best method is selected for each region and the manufacturer map is used in design conditions, resulting in a zonal extrapolating approach aiming to preserve accuracy. The transitions between extrapolated zones are corrected, avoiding discontinuities and instabilities.

An Impact of Various Shroud Bleed Slot Configurations and Cavity Vanes on Compressor Map Width and the Inducer Flow Field

2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Subenuka Sivagnanasundaram ◽  
Stephen Spence ◽  
Juliana Early ◽  
Bahram Nikpour
Keyword(s):  
Flow Field ◽  
Incidence Angle ◽  
Pressure Ratio ◽  
Leading Edge ◽  
Operating Conditions ◽  
Choked Flow ◽  
Recirculating Flow ◽  
Heavy Duty Diesel ◽  
Compressor Map ◽  
The Impact

This paper describes an investigation of map width enhancement and a detailed analysis of the inducer flow field due to various bleed slot configurations and vanes in the annular cavity of a turbocharger centrifugal compressor. The compressor under investigation is used in a turbocharger application for a heavy duty diesel engine of approximately 400 hp. This investigation has been undertaken using a computational fluid dynamics (CFD) model of the full compressor stage, which includes a manual multiblock-structured grid generation method. The influence of the bleed slot flow on the inducer flow field at a range of operating conditions has been analyzed, highlighting the improvement in surge and choked flow capability. The impact of the bleed slot geometry variations and the inclusion of cavity vanes on the inlet incidence angle have been studied in detail by considering the swirl component introduced at the leading edge by the recirculating flow through the slot. Further, the overall stage efficiency and the nonuniform flow field at the inducer inlet have been also analyzed. The analysis revealed that increasing the slot width has increased the map width by about 17%. However, it has a small impact on the efficiency, due to the frictional and mixing losses. Moreover, adding vanes in the cavity improved the pressure ratio and compressor performance noticeably. A detail analysis of the compressor with cavity vanes has also been presented.

The Effect of Reynolds Number on Transonic Compressor Blade Rotor Section

2012 ◽  
Author(s):  
A. Shahrabi Farahani ◽  
H. Beheshti Amiri ◽  
H. Khazaei ◽  
A. Madadi ◽  
A. Fathi
Keyword(s):  
Reynolds Number ◽  
Stokes Equations ◽  
Pressure Ratio ◽  
Navier Stokes ◽  
Navier Stokes Equations ◽  
Blade Passage ◽  
Axial Compressors ◽  
Choked Flow ◽  
Transonic Compressor ◽  
Boundary Layer Interaction

To achieve at a more precise designing procedure in axial-compressors as well as a higher pressure ratio value, a comprehensive understanding on the flow aerodynamics and the governing phenomena is required. Existence of these complicated phenomena e.g., simultaneous production of supersonic and subsonic flows, shock-boundary layer interaction, unique incidence phenomenon, etc, makes it difficult to analyze the flow in the transonic compressors. One of the methods which is useful in the modeling of the phenomena occur in the compressors is investigating the flow in the blade to blade passage. In this paper, employing the simultaneous solution of the full Navier-Stokes equations (using the Roe-FDS numerical method) and turbulence equations (using the K–w (SST) model) the flow has been simulated in the blade to blade passage of a transonic compressor. In the following, in order to comparison the predicted results with experimental data, required adjustments and conditions have been taken into account. After passing through the first transonic compressor stages, the flow becomes remarkably compressed. In such conditions, the Reynolds number considerably changes compared to the inflow Reynolds number. In the present work, it is intended to numerically investigate the effects of the inflow Reynolds number on the unique incidence, flow losses, deviation angle, and also shock position changes, in three different important states of “Minimum loss” and “Choked flow” in started conditions and “Stall operation” in unstarted conditions.

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